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Information injection-pump assembly
ZEXEL
101681-9020
1016819020
Cross reference number
ZEXEL
101681-9020
1016819020
Zexel num
Bosch num
Firm num
Name
101681-9020
DAEWOO
INJECTION-PUMP ASSEMBLY
6BB1 *
6BB1 *
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-2140
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131414-0120
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
2.2
2.15
2.25
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
-
Rack position
9.1
Pump speed
r/min
1000
1000
1000
Each cylinder's injection qty
mm3/st.
41
39.5
42.5
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
-
Rack position
7.4
Pump speed
r/min
325
325
325
Each cylinder's injection qty
mm3/st.
9.4
8.1
10.7
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
A
Rack position
9.1+-0.5
Pump speed
r/min
1000
1000
1000
Average injection quantity
mm3/st.
41
40.5
41.5
Fixing the lever
*
Timer adjustment
Pump speed
r/min
500+-50
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
700
Advance angle
deg.
1
0.5
1.5
Timer adjustment_03
Pump speed
r/min
1100
Advance angle
deg.
2.7
2
3.4
Timer adjustment_04
Pump speed
r/min
-
Advance angle
deg.
6
6
6
Remarks
Measure the actual speed, stop
Measure the actual speed, stop
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)RACK LIMIT: RAL
----------
K=15 RAL=(16)mm
----------
----------
K=15 RAL=(16)mm
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=9.5deg+-5deg b=26.5deg+-5deg c=32deg+-3deg
----------
----------
a=9.5deg+-5deg b=26.5deg+-5deg c=32deg+-3deg
Have questions with 101681-9020?
Group cross 101681-9020 ZEXEL
Daewoo
101681-9020
INJECTION-PUMP ASSEMBLY
6BB1
6BB1