101672-2480 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016722480 220201111a

Information Cross number Calibration Data Calibration Data Ex

Price: query
Buy now
Add to cart Go to cart

Rating:

Buy INJECTION-PUMP ASSEMBLY 101672-2480 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101672-2480 1016722480

HINO 220201111A 220201111a

Service parts 101672-2480 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101067-0590

3. GOVERNOR 105400-1330

4. SUPPLY PUMP 105210-4161

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-0220

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

105000-1130

15. NOZZLE SET

Include in #1:

101672-2480 as INJECTION-PUMP ASSEMBLY

Include in #2:

104740-8740 as _

Cross reference number

ZEXEL 101672-2480 1016722480

HINO 220201111A 220201111a

Zexel num

Bosch num

Firm num

Name

101672-2480
101672-2482

220201111A HINO

INJECTION-PUMP ASSEMBLY
DS50 *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.1 2.05 2.15

Rack position
After adjusting injection quantity. R=A

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 14.3

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 90.5 88.9 92.1

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 11.5

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 62.2 60.4 64

Max. variation between cylinders % 0 -3 3

Fixing the rack *

Injection quantity adjustment_03

Adjusting point C

Rack position 7.8+-0.5

Pump speed r/min 250 250 250

Average injection quantity mm3/st. 15.8 13.2 18.4

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Injection quantity adjustment_04

Adjusting point D

Rack position 14.8

Pump speed r/min 400 400 400

Average injection quantity mm3/st. 92 88.7 95.3

Max. variation between cylinders % 0 -4 4

Fixing the rack *

Injection quantity adjustment_05

Adjusting point E

Rack position 14.3+-0. 5

Pump speed r/min 950 950 950

Average injection quantity mm3/st. 94.5 91.2 97.8

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK CAP: R1
----------
K=10 R1=(17.5)mm
----------

Speed control lever angle

F:Full speed I:Idle S:Stop (1)Stopper bolt setting
----------

----------
a=6deg+-5deg b=32deg+-3deg c=23deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal
----------

----------
a=(19deg) b=(34deg)

Timing setting

(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)After adjusting the injection quantity, adjust at rack position aa. (4)-
----------
aa=14.3mm
----------
a=(40deg)