101672-2450 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016722450 220201100a


101672-2450 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101672-2450 1016722450
HINO 220201100A 220201100a

Service parts 101672-2450 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101067-0570
3. GOVERNOR 105402-1660
4. SUPPLY PUMP 105210-4161
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0220
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE 105000-1130
15. NOZZLE SET

Include in #1:

101672-2450 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101672-2450 1016722450
HINO 220201100A 220201100a


Zexel num
Bosch num
Firm num
Name
101672-2450 
101672-2492 
 
220201100A  HINO
INJECTION-PUMP ASSEMBLY
DS50 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105780-0020
Bosch type code   DN4SD24T
Nozzle holder   105031-2010
Bosch type code   KB56SD273
Opening pressure MPa   11.8
Opening pressure kgf/cm2   120
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.1 2.05 2.15
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   14
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   88.5 86.7 90.3
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   12
Pump speed r/min   875 875 875
Average injection quantity mm3/st.   73 70.8 75.2
Max. variation between cylinders %   0 -3 3
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   20 17.4 22.6
Max. variation between cylinders %   0 -13 13
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101672-2450
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)At rack cap installation: R1
----------
K=5 R1=17.5mm
----------

Speed control lever angle

Test data 101672-2450
F:Full speed I:Idle S:Stop
----------

----------
a=32deg+-3deg b=21.5deg+-5deg c=1deg+-5deg

Timing setting

Test data 101672-2450
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(40deg)




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