Rating:
Information injection-pump assembly
ZEXEL
101672-0080
1016720080
ISUZU
5156003800
5156003800
Service parts 101672-0080 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
9-15300-135-0
12.
Open Pre:MPa(Kqf/cm2)
11.8{120}
13.
NOZZLE-HOLDER
15.
NOZZLE SET
Include in #1:
101672-0080
as INJECTION-PUMP ASSEMBLY
Include in #2:
104740-8610
as _
Cross reference number
ZEXEL
101672-0080
1016720080
ISUZU
5156003800
5156003800
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105000-1080
Bosch type code
DN0SD211
Nozzle holder
105091-1020
Opening pressure
MPa
11.8
Opening pressure
kgf/cm2
120
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
2.2
2.15
2.25
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.5
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
50.5
49.5
51.5
Max. variation between cylinders
%
0
-2
2
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
B
Rack position
11.4+-0.
5
Pump speed
r/min
800
800
800
Average injection quantity
mm3/st.
54
51.8
56.2
Max. variation between cylinders
%
0
-4
4
Fixing the lever
*
Injection quantity adjustment_03
Adjusting point
C
Rack position
8.4+-0.5
Pump speed
r/min
275
275
275
Average injection quantity
mm3/st.
15
13.5
16.5
Max. variation between cylinders
%
0
-10
10
Fixing the rack
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Target notch: K
(2)Set the torque control spring so that the injection quantity passes through point B.
----------
K=10
----------
----------
K=10
----------
Speed control lever angle
F:Full speed
I:Idle
S:Stop
----------
----------
a=10deg+-5deg b=24deg+-5deg c=32deg+-3deg
----------
----------
a=10deg+-5deg b=24deg+-5deg c=32deg+-3deg