101672-0000 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016720000 9812021445


101672-0000 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101672-0000 1016720000
ISUZU 9812021445 9812021445

Cross reference number

ZEXEL 101672-0000 1016720000
ISUZU 9812021445 9812021445


Zexel num
Bosch num
Firm num
Name
101672-0000 
 
9812021445  ISUZU
INJECTION-PUMP ASSEMBLY
D500 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle   105000-1080
Bosch type code   DN02SD211
Nozzle holder   105091-1020
Opening pressure MPa   11.8
Opening pressure kgf/cm2   120
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.2 2.15 2.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11.6
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   60.5 58.1 62.9
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.6
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   60.5 59.3 61.7
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.4+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   15 13.5 16.5
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101672-0000
N:Pump speed R:Rack position (mm) (1)The torque control spring does not operate. (2)At rack cap installation: R1
----------
R1=17.5+-0.5mm
----------

Speed control lever angle

Test data 101672-0000
F:Full load I:Idle S:Stop (1)Dead point
----------

----------
a=6deg b=22deg+-5deg c=12deg+-5deg d=32deg+-3deg

Timing setting

Test data 101672-0000
(1)Pump vertical direction (2)Position of gear mark 'C' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(100deg)




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Group cross 101672-0000 ZEXEL

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