101671-9820 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016719820 16713z5017


101671-9820 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101671-9820 1016719820
NISSAN-DIESEL 16713Z5017 16713z5017

Service parts 101671-9820 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101067-1650
3. GOVERNOR 105921-0160
4. SUPPLY PUMP 105220-5660
5. AUTOM. ADVANCE MECHANIS 105622-0720
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105141-1961
11. Nozzle and Holder 16600-T9000
12. Open Pre:MPa(Kqf/cm2) 9.8{100}
13. NOZZLE-HOLDER 105071-1271
14. NOZZLE 105000-1080
15. NOZZLE SET

Include in #1:

101671-9820 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101671-9820 1016719820
NISSAN-DIESEL 16713Z5017 16713z5017


Zexel num
Bosch num
Firm num
Name
101671-9820 
 
16713Z5017  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
ED6 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.6 2.55 2.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12+-0.5
Pump speed r/min   1600 1600 1600
Average injection quantity mm3/st.   72 70 74
Max. variation between cylinders %   0 -3 3
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   12
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   64.6 63.2 66
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   12.3+-0. 5
Pump speed r/min   650 650 650
Average injection quantity mm3/st.   63.4 60.7 66.1
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   H
Rack position   9+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   10 7.7 12.3
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   400
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   (600)
Advance angle deg.   1.1
Timer adjustment_03
Pump speed r/min   800
Advance angle deg.   1.3 0.8 1.8
Timer adjustment_04
Pump speed r/min   1100
Advance angle deg.   2.8 2.3 3.3
Timer adjustment_05
Pump speed r/min   1400
Advance angle deg.   4.5 4 5
Timer adjustment_06
Pump speed r/min   1600
Advance angle deg.   6 5.5 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101671-9820
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT: RAL
----------
T1=49 RAL=14.5+-0.1mm
----------

Speed control lever angle

Test data 101671-9820
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=28deg+-5deg b=43deg+-3deg

Stop lever angle

Test data 101671-9820
N:Pump normal S:Stop the pump.
----------

----------
a=40deg+-5deg b=40deg+-5deg

Timing setting

Test data 101671-9820
(1)Pump vertical direction (2)Position of gear mark 'P' at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




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