101671-9730 ZEXEL 9 400 615 950 BOSCH INJECTION-PUMP ASSEMBLY 9400615950 1016719730 1671395011

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 615 950 9400615950

ZEXEL 101671-9730 1016719730

NISSAN-DIESEL 1671395011 1671395011

Service parts 101671-9730 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101067-1780

3. GOVERNOR 105420-0650

4. SUPPLY PUMP 105220-7050

5. AUTOM. ADVANCE MECHANIS 105612-3100

6. COUPLING PLATE 105661-0601

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2) 17.7(180)

13. NOZZLE-HOLDER 105031-4260

14. NOZZLE

105015-3370

15. NOZZLE SET

Include in #1:

101671-9730 as INJECTION-PUMP ASSEMBLY

Include in #2:

104740-8490 as _

Cross reference number

BOSCH 9 400 615 950 9400615950

ZEXEL 101671-9730 1016719730

NISSAN-DIESEL 1671395011 1671395011

Zexel num

Bosch num

Firm num

Name

101671-9730

9 400 615 950

1671395011 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
ND6 * K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.5 2.45 2.55

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 66 64 68

Max. variation between cylinders % 0 -3 3

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 12

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 65 63.6 66.4

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 12

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 59.7 56.9 62.5

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_04

Adjusting point D

Rack position 8+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 7.7 6.5 8.9

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Injection quantity adjustment_05

Adjusting point -

Rack position -

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 65 64.3 65.7

Remarks
Full lever setting

Timer adjustment

Pump speed r/min 300

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 600

Advance angle deg. 1.3 0.8 1.8

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 3.5 3 4

Timer adjustment_04

Pump speed r/min 1200

Advance angle deg. 4.7 4.2 5.2

Timer adjustment_05

Pump speed r/min -

Advance angle deg. 6 6 6

Remarks
Measure the actual speed, stop

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Adjust with speed control lever at full position (minimum-maximum speed specification) (2)Adjust with the load control lever in the full position (variable speed specification). (3)RACK LIMIT: RAL (4)Damper spring setting: DL
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RAL=12.7+-0.1mm DL=6.9-0.2mm
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