101671-9740 ZEXEL 9 400 615 951 BOSCH INJECTION-PUMP ASSEMBLY 9400615951 1016719740 1671395012

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 615 951 9400615951

ZEXEL 101671-9740 1016719740

NISSAN-DIESEL 1671395012 1671395012

Service parts 101671-9740 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101067-1780

3. GOVERNOR 105420-0720

4. SUPPLY PUMP 105220-5640

5. AUTOM. ADVANCE MECHANIS 105612-3100

6. COUPLING PLATE 105661-0360

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-4030

11. Nozzle and Holder 16600-95000

12. Open Pre:MPa(Kqf/cm2) 17.7{180}

13. NOZZLE-HOLDER 105031-4260

14. NOZZLE

105015-3370

15. NOZZLE SET

Include in #1:

101671-9740 as INJECTION-PUMP ASSEMBLY

Include in #2:

104740-8500 as _

Cross reference number

BOSCH 9 400 615 951 9400615951

ZEXEL 101671-9740 1016719740

NISSAN-DIESEL 1671395012 1671395012

Zexel num

Bosch num

Firm num

Name

101671-9740

9 400 615 951

1671395012 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
ND604 * K 14BE PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.5 2.45 2.55

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.7

Pump speed r/min 750 750 750

Average injection quantity mm3/st. 69.2 67.7 70.7

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 12.7

Pump speed r/min 1350 1350 1350

Average injection quantity mm3/st. 76.5 74.5 78.5

Max. variation between cylinders % 0 -3 3

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 8+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 9 7.8 10.2

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Timer adjustment

Pump speed r/min 300

Advance angle deg. 0.5

Timer adjustment_02

Pump speed r/min 600

Advance angle deg. 1.3 0.8 1.8

Timer adjustment_03

Pump speed r/min 1000

Advance angle deg. 3.5 3 4

Timer adjustment_04

Pump speed r/min 1400

Advance angle deg. 6 5.5 6.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Adjust with speed control lever at full position (minimum-maximum speed specification) (2)Adjust with the load control lever in the full position (variable speed specification). (3)RACK LIMIT: RAL (4)Damper spring setting: DL (5)Set idle sub-spring
----------
RAL=13+-0.1mm DL=7.7-0.2mm
----------

Speed control lever angle

F:Full speed M:Minimum-maximum speed (1)Pump speed = aa (2)Pump speed = bb
----------
aa=1400r/min bb=1000r/min
----------
a=20deg+-5deg b=11deg+-5deg

0000000901

F:Full load I:Idle S:Stop (1)Rack position aa (pump speed bb r/min )
----------
aa=7.2mm bb=0r/min
----------
a=26deg+-5deg b=36deg+-3deg c=12deg+-3deg