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101642-2270 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016422270 220202140a


101642-2270 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101642-2270 1016422270
HINO 220202140A 220202140a

Service parts 101642-2270 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101064-0150
3. GOVERNOR 105400-2420
4. SUPPLY PUMP 105210-4381
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-4010
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101642-2270 as INJECTION-PUMP ASSEMBLY

Include in #2:

104740-8010 as _
104740-8011
104740-8012

Cross reference number

ZEXEL 101642-2270 1016422270
HINO 220202140A 220202140a


Zexel num
Bosch num
Firm num
Name
101642-2270 
 
220202140A  HINO
INJECTION-PUMP ASSEMBLY
DM100 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12
Pump speed r/min   1040 1040 1040
Average injection quantity mm3/st.   44.7 43.7 45.7
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.9+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   10 8.7 11.3
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.  

Test data Ex:

Governor adjustment

Test data 101642-2270
N:Pump speed R:Rack position (mm) (1)Target notch: K
----------
K=8
----------

Speed control lever angle

Test data 101642-2270
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=9deg+-5deg b=30deg+-5deg

Stop lever angle

Test data 101642-2270
N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg




Have questions with 101642-2270?





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