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101642-2240 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016422240 220202110a


101642-2240 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101642-2240 1016422240
HINO 220202110A 220202110a

Service parts 101642-2240 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101064-0150
3. GOVERNOR 105400-2220
4. SUPPLY PUMP 105210-4161
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-4010
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101642-2240 as INJECTION-PUMP ASSEMBLY

Include in #2:

104740-3890 as _

Cross reference number

ZEXEL 101642-2240 1016422240
HINO 220202110A 220202110a


Zexel num
Bosch num
Firm num
Name
101642-2240 
 
220202110A  HINO
INJECTION-PUMP ASSEMBLY
DM100 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   1.95 1.9 2
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   12
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   43.4 42.4 44.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   10 8.7 11.3
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.  

Test data Ex:

Governor adjustment

Test data 101642-2240
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)At rack cap installation: R1 (3)Idle sub spring setting: L1.
----------
K=12 R1=(17.5)mm L1=6+-0.2mm
----------

Speed control lever angle

Test data 101642-2240
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=10deg+-5deg b=25deg+-5deg

Stop lever angle

Test data 101642-2240
N:Pump normal S:Stop the pump.
----------

----------
a=27deg+-5deg b=53deg+-5deg




Have questions with 101642-2240?





Group cross 101642-2240 ZEXEL

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101642-2200  
 
220201060A 
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101642-2210  
 
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101642-2220  

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101642-2221  
 
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INJECTION-PUMP ASSEMBLY
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101642-2230  
 
220202100A 
INJECTION-PUMP ASSEMBLY
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101642-2240  
 
220202110A 
INJECTION-PUMP ASSEMBLY
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101642-2250  
 
220202120A 
INJECTION-PUMP ASSEMBLY
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101642-2260  
 
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INJECTION-PUMP ASSEMBLY
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101642-2270  
 
220202140A 
INJECTION-PUMP ASSEMBLY
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101642-2280  
9 400 615 938 
220202101A 
INJECTION-PUMP ASSEMBLY
DM100
101642-2290  
 
220202111A 
INJECTION-PUMP ASSEMBLY
DM100
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