101642-2230 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016422230 220202100a

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101642-2230 1016422230

HINO 220202100A 220202100a

Service parts 101642-2230 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101064-0150

3. GOVERNOR 105400-2220

4. SUPPLY PUMP 105210-4381

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE 105661-4010

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

101642-2230 as INJECTION-PUMP ASSEMBLY

Include in #2:

104740-3980 as _

104740-3981

Cross reference number

ZEXEL 101642-2230 1016422230

HINO 220202100A 220202100a

Zexel num

Bosch num

Firm num

Name

101642-2230

220202100A HINO

INJECTION-PUMP ASSEMBLY
DM100 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 1.95 1.9 2

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12

Pump speed r/min 800 800 800

Average injection quantity mm3/st. 43.4 42.4 44.4

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 8+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 10 8.7 11.3

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set minimum speed. (4)At rack cap installation: R1 (5)Beginning of idle sub spring operation: L1
----------
K=12 R1=(17.5)mm L1=6+-0.2mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa (2)Set the pump speed at bb. (3)Set the pump speed to cc.
----------
aa=900r/min bb=750r/min cc=350r/min
----------
a=5deg+-5deg b=25deg+-5deg c=7deg+-5deg