101641-9212 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016419212


101641-9212 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101641-9212 1016419212

Cross reference number

ZEXEL 101641-9212 1016419212


Zexel num
Bosch num
Firm num
Name
101641-9212 
101641-9214 
 
  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
SD33T *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.3 2.25 2.35
Rack position
Point A
  R=A
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   13.7
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   48.3 47.2 49.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   9.9+-0.5
Pump speed r/min   360 360 360
Average injection quantity mm3/st.   7.5 6.4 8.6
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(13.7)
Pump speed r/min   1000 1000 1000
Average injection quantity mm3/st.   48.3 47.2 49.4
Basic   *
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.7
Pump speed r/min   2000 2000 2000
Average injection quantity mm3/st.   47.2 45.2 49.2
Fixing the lever   *
Boost pressure kPa   53.3 53.3
Boost pressure mmHg   400 400
Injection quantity adjustment_05
Adjusting point   C
Rack position   R2(12.7)
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   34.6 32.6 36.6
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   700 700 700
Rack position   R2(12.7)
Boost pressure kPa   15.3 12.6 18
Boost pressure mmHg   115 95 135
Boost compensator adjustment_02
Pump speed r/min   700 700 700
Rack position   R1(13.7)
Boost pressure kPa   46.7 40 46.7
Boost pressure mmHg   350 300 350
Timer adjustment
Pump speed r/min   550--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   500
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1200
Advance angle deg.   2.2 1.7 2.7
Timer adjustment_04
Pump speed r/min   1900
Advance angle deg.   6 5.5 6.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101641-9212
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Boost compensator stroke: BCL
----------
T1=74 BCL=1+-0.1mm
----------

Speed control lever angle

Test data 101641-9212
F:Full speed I:Idle (1)Stopper bolt set position 'H'
----------

----------
a=37deg+-5deg b=(38deg)+-3deg

Stop lever angle

Test data 101641-9212
N:Pump normal S:Stop the pump.
----------

----------
a=10deg+-5deg b=40deg+-5deg

Timing setting

Test data 101641-9212
(1)Pump vertical direction (2)Position of gear mark 'Y' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(130deg)




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