Fuel injectors
  1. Home
  2. injection
  3. #1016093263

101609-3263 ZEXEL 9 400 615 895 BOSCH INJECTION-PUMP ASSEMBLY 9400615895 1016093263 3863538


101609-3263 INJECTION-PUMP ASSEMBLY
Rating:
72
Buy INJECTION-PUMP ASSEMBLY 101609-3263 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

BOSCH 9 400 615 895 9400615895
ZEXEL 101609-3263 1016093263
KOMATSU 3863538 3863538

Service parts 101609-3263 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101062-9050
3. GOVERNOR 105404-5050
4. SUPPLY PUMP 105220-5960
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 21.6{220}
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101609-3263 as INJECTION-PUMP ASSEMBLY

Include in #2:

104257-1000 as _

Cross reference number

BOSCH 9 400 615 895 9400615895
ZEXEL 101609-3263 1016093263
KOMATSU 3863538 3863538


Zexel num
Bosch num
Firm num
Name
101609-3263 
9 400 615 895 
3863538  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D102E K 14BE INJECTION PUMP ASSY PE6A PE
101609-3263 
9 400 615 895 
6736711121  KOMATSU
INJECTION-PUMP ASSEMBLY
SA6D102E K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   2.5 2.45 2.55
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.7
Pump speed r/min   1175 1175 1175
Average injection quantity mm3/st.   98.5 97.5 99.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   61.3 61.3
Boost pressure mmHg   460 460
Hydraulic cylinder ON   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.2+-0.5
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   14.5 13.5 15.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Hydraulic cylinder ON   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   80 80 90
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Hydraulic cylinder OFF   *
Rack limit   *
Boost compensator adjustment
Pump speed r/min   800 800 800
Rack position   9
Boost pressure kPa   18.7 16 21.4
Boost pressure mmHg   140 120 160
Boost compensator adjustment_02
Pump speed r/min   800 800 800
Rack position   10.4
Boost pressure kPa   48 48 48
Boost pressure mmHg   360 360 360

Test data Ex:

Governor adjustment

Test data 101609-3263
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Adjust the secondary timing before adjusting the governor. (4)RACK LIMIT (5)Boost compensator stroke: BCL (6)Rack difference between N = N1 and N = N2
----------
K=16 BCL=1.4+-0.1mm N1=1175r/min N2=800r/min
----------

Speed control lever angle

Test data 101609-3263
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=17deg+-5deg b=30deg+-5deg

Stop lever angle

Test data 101609-3263
N:Pump normal S:Stop the pump. (1)No return spring
----------

----------
a=0deg+-5deg b=53deg+-5deg

Timing setting

Test data 101609-3263
(1)Pump vertical direction (2)Key groove position at No. 1 cylinder's beginning of injection position (at BTDC: aa). (3)Position of the key groove of the No. 1 cylinder at B.T.D.C. bb (fix the governor flyweight at this position for delivery). (4)B.T.D.C.: aa (5)At second timing adjustment, set the camshaft at the * position and tighten the flyweight locknut. (6)Align the flyweight's timing gear position with the lockpin groove and then fully tighten the flyweight to the camshaft. (7)Remove the lock pin and adjust the governor. Reinstall the lock pin to fix the flyweight for delivery.
----------
aa=21deg bb=0deg
----------
a=54deg54min+-3deg b=10deg30min+-30min




Have questions with 101609-3263?





Group cross 101609-3263 ZEXEL

101609-3260  
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

101609-3261  

101609-3262 
 
6736711120 
INJECTION-PUMP ASSEMBLY
SA6D102E
101609-3262  
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

101609-3263  
9 400 615 895 
3863538 
INJECTION-PUMP ASSEMBLY
SA6D102E
101609-3263  
9 400 615 895 
6736711121 
INJECTION-PUMP ASSEMBLY
SA6D102E
Back to top