101609-3211 ZEXEL 9 400 610 775 BOSCH INJECTION-PUMP ASSEMBLY 9400610775 1016093211


101609-3211 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 775 9400610775
ZEXEL 101609-3211 1016093211

Service parts 101609-3211 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-8860
3. GOVERNOR 105419-2020
4. SUPPLY PUMP 105210-6260
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-6260
11. Nozzle and Holder 6221-13-3500
12. Open Pre:MPa(Kqf/cm2) 23.0{235}
13. NOZZLE-HOLDER 105048-3560
14. NOZZLE 105017-1960
15. NOZZLE SET

Include in #1:

101609-3211 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 610 775 9400610775
ZEXEL 101609-3211 1016093211


Zexel num
Bosch num
Firm num
Name
101609-3211 
101609-3212 
9 400 610 775 
   
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-3420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   11
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   164 163 165
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   6.4+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   13 11.8 14.2
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   210 200 220
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101609-3211
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Main spring setting (5)Set idle sub-spring
----------
K=9
----------

Speed control lever angle

Test data 101609-3211
F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=910r/min bb=755r/min
----------
a=20deg+-5deg b=1deg+-5deg c=6deg+-5deg

Stop lever angle

Test data 101609-3211
N:Pump normal S:Stop the pump. (1)Without return spring
----------

----------
a=6.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101609-3211
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=13deg
----------
a=(50deg)




Have questions with 101609-3211?





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