Rating:
Information injection-pump assembly
BOSCH
9 400 615 888
9400615888
ZEXEL
101609-3080
1016093080
KOMATSU
6221711220
6221711220
Service parts 101609-3080 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
23.0{235}
15.
NOZZLE SET
Include in #1:
101609-3080
as INJECTION-PUMP ASSEMBLY
Include in #2:
104242-8032
as _
Cross reference number
BOSCH
9 400 615 888
9400615888
ZEXEL
101609-3080
1016093080
KOMATSU
6221711220
6221711220
Zexel num
Bosch num
Firm num
Name
101609-3080
9 400 615 888
6221711220 KOMATSU
INJECTION-PUMP ASSEMBLY
S6D108 K 14BF INJECTION PUMP ASSY PE6AD PE
S6D108 K 14BF INJECTION PUMP ASSY PE6AD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-1520
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
RED3 control unit part number
407910-2
470
RED3 rack sensor specifications
mm
15
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
3.6
3.55
3.65
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Rack position
(13.1)
Vist
V
1.38
1.38
1.38
Pump speed
r/min
1100
1100
1100
Average injection quantity
mm3/st.
135.5
134.5
136.5
Max. variation between cylinders
%
0
-2
2
Basic
*
Injection quantity adjustment_02
Rack position
(6.6)
Vist
V
2.7
2.6
2.8
Pump speed
r/min
350
350
350
Average injection quantity
mm3/st.
13.5
12.3
14.7
Max. variation between cylinders
%
0
-10
10
Injection quantity adjustment_03
Remarks
Rack limit setting V = 0.9-0.04
Rack limit setting V = 0.9-0.04
Test data Ex:
Speed control lever angle
N:Pump normal
S:Stop the pump.
(1)Vist = aa, (rack position = bb)
(2)Rack position = cc
----------
aa=0.8V bb=16mm cc=1mm
----------
a=19deg+-5deg b=29deg+-5deg
----------
aa=0.8V bb=16mm cc=1mm
----------
a=19deg+-5deg b=29deg+-5deg
0000000901
(1)Pump vertical direction
(2)Position of camshaft's key groove at No 1 cylinder's beginning of injection
(3)-
(4)-
----------
----------
a=(50deg)
----------
----------
a=(50deg)
Stop lever angle
(Rs) rack sensor specifications
(C/U) control unit part number
(V) Rack sensor output voltage
(R) Rack position (mm)
1. Confirming governor output characteristics (rack 15 mm, span 6 mm)
(1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
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Have questions with 101609-3080?
Group cross 101609-3080 ZEXEL
Komatsu
Komatsu
Komatsu
Komatsu
101609-3080
9 400 615 888
6221711220
INJECTION-PUMP ASSEMBLY
S6D108
S6D108