101609-3080 ZEXEL 9 400 615 888 BOSCH INJECTION-PUMP ASSEMBLY 9400615888 1016093080 6221711220


101609-3080 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 888 9400615888
ZEXEL 101609-3080 1016093080
KOMATSU 6221711220 6221711220

Service parts 101609-3080 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-8570
3. GOVERNOR 105954-0160
4. SUPPLY PUMP 105210-5040
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5100
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 23.0{235}
13. NOZZLE-HOLDER 105048-3560
14. NOZZLE 105017-1120
15. NOZZLE SET

Include in #1:

101609-3080 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 615 888 9400615888
ZEXEL 101609-3080 1016093080
KOMATSU 6221711220 6221711220


Zexel num
Bosch num
Firm num
Name
101609-3080 
9 400 615 888 
6221711220  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D108 K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
RED3 control unit part number   407910-2 470
RED3 rack sensor specifications mm   15
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Rack position   (13.1)
Vist V   1.38 1.38 1.38
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   135.5 134.5 136.5
Max. variation between cylinders %   0 -2 2
Basic   *
Injection quantity adjustment_02
Rack position   (6.6)
Vist V   2.7 2.6 2.8
Pump speed r/min   350 350 350
Average injection quantity mm3/st.   13.5 12.3 14.7
Max. variation between cylinders %   0 -10 10
Injection quantity adjustment_03
Remarks
Rack limit setting V = 0.9-0.04
 

Test data Ex:

Speed control lever angle

Test data 101609-3080
N:Pump normal S:Stop the pump. (1)Vist = aa, (rack position = bb) (2)Rack position = cc
----------
aa=0.8V bb=16mm cc=1mm
----------
a=19deg+-5deg b=29deg+-5deg

0000000901

Test data 101609-3080
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)

Stop lever angle

Test data 101609-3080
(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 15 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
----------

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Group cross 101609-3080 ZEXEL

Komatsu 

9 400 619 825 
6221711320 
INJECTION-PUMP ASSEMBLY
S6D108
 
 
INJECTION-PUMP ASSEMBLY
 
 
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Komatsu 

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S6D105
9 400 611 444 
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S6D105
 
 
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Komatsu 

9 400 612 306 
6209721210 
INJECTION-PUMP ASSEMBLY
SA6D95L
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 615 887 
6209721310 
INJECTION-PUMP ASSEMBLY
SA6D95L
101609-3080  
9 400 615 888 
6221711220 
INJECTION-PUMP ASSEMBLY
S6D108
 
 
INJECTION-PUMP ASSEMBLY

Komatsu 

9 400 611 445 
6221711210 
INJECTION-PUMP ASSEMBLY
S6D108
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