101609-3011 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016093011


101609-3011 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101609-3011 1016093011

Service parts 101609-3011 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-8380
3. GOVERNOR 105419-0720
4. SUPPLY PUMP 105210-5040
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-5260
11. Nozzle and Holder 6221-11-3200
12. Open Pre:MPa(Kqf/cm2) 26.0{265}
13. NOZZLE-HOLDER 105048-3560
14. NOZZLE 105017-1120
15. NOZZLE SET

Include in #1:

101609-3011 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101609-3011 1016093011


Zexel num
Bosch num
Firm num
Name
101609-3011 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.3
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   82.6 81.6 83.6
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   9.4
Pump speed r/min   725 725 725
Average injection quantity mm3/st.   147.1 145.1 149.1
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   5.1+-0.5
Pump speed r/min   375 375 375
Average injection quantity mm3/st.   16.4 15.2 17.6
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   218 208 228
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101609-3011
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Idle sub spring setting: L1.
----------
K=9 L1=4.4-0.5mm
----------

Speed control lever angle

Test data 101609-3011
F:Full speed I:Idle (1)Set the pump speed at aa (2)Stopper bolt setting (3)Set the pump speed at bb (at delivery)
----------
aa=750r/min bb=900r/min
----------
a=5deg+-5deg b=1deg+-5deg c=17deg+-5deg

Stop lever angle

Test data 101609-3011
N:Pump normal S:Stop the pump. (1)No return spring
----------

----------
a=6.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101609-3011
(1)Pump vertical direction (2)Position of key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 101609-3011?





Group cross 101609-3011 ZEXEL

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