101608-6444 ZEXEL F 019 Z10 904 BOSCH INJECTION-PUMP ASSEMBLY f019z10904 1016086444 me441273

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH F 019 Z10 904 f019z10904

ZEXEL 101608-6444 1016086444

MITSUBISHI ME441273 me441273

Service parts 101608-6444 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101062-9290

3. GOVERNOR 105401-1501

4. SUPPLY PUMP 105220-7110

5. AUTOM. ADVANCE MECHANIS 105676-1320

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105118-6920

11. Nozzle and Holder ME440837

12. Open Pre:MPa(Kqf/cm2) 21.6(220)

13. NOZZLE-HOLDER 105048-3590

14. NOZZLE

105017-3120

15. NOZZLE SET

Include in #1:

101608-6444 as INJECTION-PUMP ASSEMBLY

Include in #2:

104761-0031 as _

Cross reference number

BOSCH F 019 Z10 904 f019z10904

ZEXEL 101608-6444 1016086444

MITSUBISHI ME441273 me441273

Zexel num

Bosch num

Firm num

Name

101608-6444

F 019 Z10 904

ME441273 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D34TL K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5520

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 255 255 255

Tester oil delivery pressure kgf/cm2 2.6 2.6 2.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.5 3.45 3.55

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.3

Pump speed r/min 1000 1000 1000

Average injection quantity mm3/st. 85.5 84.5 86.5

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Boost pressure kPa 66 66

Boost pressure mmHg 495 495

Injection quantity adjustment_02

Adjusting point -

Rack position 7.9+-0.5

Pump speed r/min 490 490 490

Average injection quantity mm3/st. 8 6.7 9.3

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Injection quantity adjustment_03

Adjusting point E

Rack position 10.8++

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 70 70 75

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Rack limit *

Boost compensator adjustment

Pump speed r/min 750 750 750

Rack position R1-0.8

Boost pressure kPa 28 21.3 34.7

Boost pressure mmHg 210 160 260

Boost compensator adjustment_02

Pump speed r/min 750 750 750

Rack position R1(10.3)

Boost pressure kPa 56.7 54 59.4

Boost pressure mmHg 425 405 445

Timer adjustment

Pump speed r/min 0

Advance angle deg. 3 2 3

Load 0/4

Timer adjustment_02

Pump speed r/min 650+-25

Advance angle deg. 3 2 3

Load 0/4

Remarks
Start

Timer adjustment_03

Pump speed r/min 750+-25

Advance angle deg. 0 0 0

Load 0/4

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Torque control stroke: L1 (N = N1 and N = N2 rack difference). (5)Boost compensator stroke: BCL (6)Set idle sub-spring (7)Main spring setting
----------
K=9 L1=0.3+-0.1mm N1=750r/min N2=300r/min BCL=0.8+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle S:Stop (1)Base lever only (2)Stopper bolt setting
----------

----------
a=3deg+-5deg b=35deg+-3deg c=15deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Normal (2)Rack position = aa, speed = bb (stamp at delivery) (3)Use the hole above R = cc
----------
aa=4-0.5mm bb=0r/min cc=25mm
----------
a=14deg+-5deg b=(48deg)

0000001501 TAMPER PROOF

Tamperproofing-equipped boost compensator cover installation procedure (A) After adjusting the boost compensator, tighten the bolts to remove the heads. (1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque. (Tightening torque T = T1 maximum) (2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T2)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------

Timing setting

(1)Pump vertical direction (2)Position of gear mark '3' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(130deg)