101608-6090 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016086090


101608-6090 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101608-6090 1016086090

Service parts 101608-6090 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101062-8180
3. GOVERNOR 105932-3070
4. SUPPLY PUMP 105210-6020
5. AUTOM. ADVANCE MECHANIS 105643-1170
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105110-7522
11. Nozzle and Holder ME072745
12. Open Pre:MPa(Kqf/cm2) 15.7{160}/21.6{220}
13. NOZZLE-HOLDER 105041-3031
14. NOZZLE
15. NOZZLE SET 105019-0690

Include in #1:

101608-6090 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101608-6090 1016086090


Zexel num
Bosch num
Firm num
Name
101608-6090 
 
   
INJECTION-PUMP ASSEMBLY
14BF PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8260
Bosch type code   9 430 610 133
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   18
Opening pressure kgf/cm2   184
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-8420
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.5
Pump speed r/min   800 800 800
Each cylinder's injection qty mm3/st.   113 109.6 116.4
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   9.5+-0.5
Pump speed r/min   280 280 280
Each cylinder's injection qty mm3/st.   11.5 9.8 13.2
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.5)
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   113 112 114
Basic   *
Fixing the lever   *
Boost pressure kPa   36 36
Boost pressure mmHg   270 270
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.9
Pump speed r/min   1350 1350 1350
Average injection quantity mm3/st.   117.5 113.5 121.5
Fixing the lever   *
Boost pressure kPa   36 36
Boost pressure mmHg   270 270
Injection quantity adjustment_05
Adjusting point   C
Rack position   R2(R1-0. 65)
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   108.5 104.5 112.5
Fixing the lever   *
Boost pressure kPa   36 36
Boost pressure mmHg   270 270
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R2-0.45
Boost pressure kPa   13.3 13.3 13.3
Boost pressure mmHg   100 100 100
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R2-0.3
Boost pressure kPa   16.7 15.4 18
Boost pressure mmHg   125 115 135
Boost compensator adjustment_03
Pump speed r/min   500 500 500
Rack position   R2(R1-0. 65)
Boost pressure kPa   22.7 22.7 22.7
Boost pressure mmHg   170 170 170
Timer adjustment
Pump speed r/min   1200--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1150
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1350
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101608-6090
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator stroke: BCL
----------
T1=M90 BCL=0.45+-0.1mm
----------

Speed control lever angle

Test data 101608-6090
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=40mm
----------
a=18.5deg+-5deg b=40deg+-3deg

Stop lever angle

Test data 101608-6090
N:Pump normal S:Stop the pump. (1)Set the stopper bolt at pump speed = aa and rack position = bb (non-injection rack position). Confirm non-injection. (2)After setting the stopper bolt, confirm non-injection at speed cc. Rack position = dd (non-injection rack position).
----------
aa=1350r/min bb=7-0.5mm cc=275r/min dd=(8.6)mm
----------
a=11.5deg+-5deg b=28deg+-5deg

0000001501 LEVER

Test data 101608-6090
(A) Idle (B) Full speed (C) Base lever (D) Accelerator lever (E) Accelerator lever delivery position 1. Measure speed lever angle (1)Measure the angle when the accelerator lever (D) contacted the base lever (C) at a.
----------

----------
b=40deg+-3deg c=18.5deg+-5deg

Timing setting

Test data 101608-6090
(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=10deg
----------
a=(2deg)




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