101608-6040 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016086040


101608-6040 INJECTION-PUMP ASSEMBLY
Rating:
25
Buy INJECTION-PUMP ASSEMBLY 101608-6040 zexel genuine, new aftermarket engine parts with delivery

Information injection-pump assembly

ZEXEL 101608-6040 1016086040

Cross reference number

ZEXEL 101608-6040 1016086040


Zexel num
Bosch num
Firm num
Name
101608-6040 
 
   
INJECTION-PUMP ASSEMBLY
14BE PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.4
Pump speed r/min   700 700 700
Each cylinder's injection qty mm3/st.   54.5 52.9 56.1
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   D
Rack position   8.7+-0.5
Pump speed r/min   500 500 500
Each cylinder's injection qty mm3/st.   7.6 6.5 8.7
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.4)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   54.5 53.5 55.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.5
Pump speed r/min   1450 1450 1450
Average injection quantity mm3/st.   84 80 88
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1(11.4)
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   48.5 44.5 52.5
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   73 63 83
Fixing the lever   *
Rack limit   *
Injection quantity adjustment_07
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   275 275 275
Each cylinder's injection qty mm3/st.   8.7 7.4 10
Fixing the rack   *
Remarks
(check)
 
Timer adjustment
Pump speed r/min   900--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   850
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1200
Advance angle deg.   2.7 2.2 3.2
Timer adjustment_04
Pump speed r/min   1500
Advance angle deg.   5 4.5 5.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101608-6040
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set using the changeover lever.
----------
T1=J32
----------

Speed control lever angle

Test data 101608-6040
F:Full speed I:Idle (1)Accelerator lever (2)Use the hole at R = aa (3)Stopper bolt set position 'H'
----------
aa=29mm
----------
a=18.5deg+-5deg b=41deg+-3deg

Stop lever angle

Test data 101608-6040
S:Stop the pump. (1)Set the stopper bolt at pump speed = aa and rack position = bb (non-injection rack position). Confirm non-injection. (2)After setting the stopper bolt, confirm non-injection at speed cc. Rack position = dd (non-injection rack position). (3)Rack position = approximately ee (speed lever full, speed = ff). (4)Free (at delivery) (5)Normal use set at engine manufacturer.
----------
aa=1450r/min bb=4.7-0.5mm cc=275r/min dd=(6.3)mm ee=15mm ff=0r/min
----------
a=38.5deg+-5deg b=(29deg) c=17deg+-5deg

0000001201

Test data 101608-6040
I:Idle F:At operation, hold it in the full speed position. (1)At rack position aa and pump speed bb, set the stopper bolt. (After setting it, apply red paint.)
----------
aa=7.6+-0.1mm bb=1500r/min
----------
a=15deg+-5deg b=(36deg)+-3deg

Timing setting

Test data 101608-6040
(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(1deg)




Have questions with 101608-6040?





Group cross 101608-6040 ZEXEL

Mitsubishi 

9 400 611 331 
ME170452 
INJECTION-PUMP ASSEMBLY
6D16T7
F 01G 09U 1JW 
ME306179 
INJECTION-PUMP ASSEMBLY
6D16T7
9 400 611 999 
ME170453 
INJECTION-PUMP ASSEMBLY
6D14
F 019 Z20 010 
ME302680 
INJECTION-PUMP ASSEMBLY
6D14
9 400 615 833 
ME170454 
INJECTION-PUMP ASSEMBLY
6D14
9 400 615 834 
ME170455 
INJECTION-PUMP ASSEMBLY
6D16
F 019 Z20 011 
ME302675 
INJECTION-PUMP ASSEMBLY
6D16
101608-6040  
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 400 615 835 
ME170456 
INJECTION-PUMP ASSEMBLY
6D16
9 400 619 939 
ME302676 
INJECTION-PUMP ASSEMBLY
6D16
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 400 611 755 
ME170457 
INJECTION-PUMP ASSEMBLY
6D16
9 400 611 605 
ME170458 
INJECTION-PUMP ASSEMBLY
6D16
9 400 619 711 
ME302677 
INJECTION-PUMP ASSEMBLY
6D16
9 400 615 836 
ME170459 
INJECTION-PUMP ASSEMBLY
6D16
9 400 611 194 
ME170460 
INJECTION-PUMP ASSEMBLY
6D16T
F 019 Z20 012 
ME302674 
INJECTION-PUMP ASSEMBLY
6D16T
 
 
INJECTION-PUMP ASSEMBLY

Mitsubishi 

9 400 611 520 
ME170461 
INJECTION-PUMP ASSEMBLY
6D16T2
Back to top