101608-1870 ZEXEL 9 400 615 825 BOSCH INJECTION-PUMP ASSEMBLY 9400615825 1016081870 me078435


101608-1870 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 825 9400615825
ZEXEL 101608-1870 1016081870
MITSUBISHI ME078435 me078435

Include in #2:

Cross reference number

BOSCH 9 400 615 825 9400615825
ZEXEL 101608-1870 1016081870
MITSUBISHI ME078435 me078435


Zexel num
Bosch num
Firm num
Name
101608-1870 
9 400 615 825 
ME078435  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D16TE K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.5 4.45 4.55
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.9
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   106.5 105.5 107.5
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8.3+-0.5
Pump speed r/min   325 325 325
Average injection quantity mm3/st.   10.5 9 12
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   0
Advance angle deg.   1.5 1 2
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   1.5 1 2
Remarks
Measure speed (beginning of operation).
 
Timer adjustment_03
Pump speed r/min   850
Advance angle deg.   0 0 0
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101608-1870
N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Torque spring does not operate. (4)Main spring setting (5)Set at delivery (6)Set idle sub-spring
----------
K=8
----------

Speed control lever angle

Test data 101608-1870
F:Full speed I:Idle (1)Stopper bolt setting (2)At delivery
----------

----------
a=(20deg)+-5deg b=(2deg) c=(5deg)+-5deg

Stop lever angle

Test data 101608-1870
N:Pump normal S:Stop the pump.
----------

----------
a=26deg+-5deg b=53deg+-5deg

Timing setting

Test data 101608-1870
(1)Pump vertical direction (2)Position of coupling's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=11deg
----------
a=(1deg)




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