101607-9501 ZEXEL 9 400 619 449 BOSCH INJECTION-PUMP ASSEMBLY 9400619449 1016079501


101607-9501 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 619 449 9400619449
ZEXEL 101607-9501 1016079501

Service parts 101607-9501 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-6380
3. GOVERNOR 105410-9531
4. SUPPLY PUMP 105210-5510
5. AUTOM. ADVANCE MECHANIS 105614-0790
6. COUPLING PLATE 105662-1080
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6021
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER 105030-5010
14. NOZZLE 105015-5390
15. NOZZLE SET

Include in #1:

101607-9501 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 619 449 9400619449
ZEXEL 101607-9501 1016079501


Zexel num
Bosch num
Firm num
Name
101607-9501 
9 400 619 449 
  DPICO
INJECTION-PUMP ASSEMBLY
6D22 Q

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5120
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.5 4.45 4.55
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.1
Pump speed r/min   950 950 950
Average injection quantity mm3/st.   111 109 113
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   8.3+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   26.5 24.5 28.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   150 130 170
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   950
Advance angle deg.   0.5
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   4.5 4.5 4.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101607-9501
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
K=7
----------

Speed control lever angle

Test data 101607-9501
F:Full speed I:Idle S:Stop (1)Rack position = aa
----------
aa=(0.5)mm
----------
a=(0deg)+-5deg b=(27deg)+-5deg c=35deg+-3deg

Stop lever angle

Test data 101607-9501
N:Pump normal S:Stop the pump.
----------

----------
a=2.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101607-9501
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(7deg)




Have questions with 101607-9501?





Group cross 101607-9501 ZEXEL

Dpico 

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