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101607-9440 ZEXEL 9 400 610 729 BOSCH INJECTION-PUMP ASSEMBLY 9400610729 1016079440 16713z6505


101607-9440 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 729 9400610729
ZEXEL 101607-9440 1016079440
NISSAN-DIESEL 16713Z6505 16713z6505

Service parts 101607-9440 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5360
3. GOVERNOR 105921-8150
4. SUPPLY PUMP 105220-7010
5. AUTOM. ADVANCE MECHANIS 105672-0460
6. COUPLING PLATE 105662-1370
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-7262
11. Nozzle and Holder 16600-Z5663
12. Open Pre:MPa(Kqf/cm2) 17.7{180}/20.6{210}
13. NOZZLE-HOLDER 105048-3970
14. NOZZLE
15. NOZZLE SET 105019-1080

Include in #1:

101402-8010 as _
101607-9440 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 729 9400610729
ZEXEL 101607-9440 1016079440
NISSAN-DIESEL 16713Z6505 16713z6505


Zexel num
Bosch num
Firm num
Name
101607-9440 
101607-9810 
9 400 610 729 
16713Z6505  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FE6E * K 14BF PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8260
Bosch type code   9 430 610 133
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   18
Opening pressure kgf/cm2   184
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve   131425-0420
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.7 3.65 3.75
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.1
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   99 97.4 100.6
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   9.5+-0.5
Pump speed r/min   265 265 265
Average injection quantity mm3/st.   9 7.2 10.8
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.1)
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   99 98 100
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+1
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   105.5 101.5 109.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   (R1-0.45 )
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   94.5 90.5 98.5
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   105 105 115
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   (900)
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   1080
Advance angle deg.   2 1.5 2.5
Timer adjustment_03
Pump speed r/min   1225
Advance angle deg.   2 1.5 2.5
Timer adjustment_04
Pump speed r/min   1425
Advance angle deg.   6 5.5 6.5
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101607-9440
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=K89
----------

Speed control lever angle

Test data 101607-9440
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=36mm
----------
a=25deg+-5deg b=42deg+-3deg

Stop lever angle

Test data 101607-9440
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)No return spring
----------
aa=28mm
----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

Test data 101607-9440
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101607-9440?





Group cross 101607-9440 ZEXEL

Nissan-Diesel 

101607-9400  

101607-9440 
9 400 610 728 
16713Z6478 
INJECTION-PUMP ASSEMBLY
FE6E
101607-9410  

101607-9450 
 
16713Z6503 
INJECTION-PUMP ASSEMBLY
FE6E
101607-9420  

101607-9460 
 
16713Z6504 
INJECTION-PUMP ASSEMBLY
FE6E

Dpico 

101607-9430  
F 019 Z20 006 
 
INJECTION-PUMP ASSEMBLY
6D22

Nissan-Diesel 

101607-9440  

101607-9810 
9 400 610 729 
16713Z6505 
INJECTION-PUMP ASSEMBLY
FE6E
101607-9450  

101607-9820 
 
16713Z6506 
INJECTION-PUMP ASSEMBLY
FE6E
101607-9460  

101607-9840 
9 400 610 730 
16713Z6507 
INJECTION-PUMP ASSEMBLY
FE6E

Daewoo 

101607-9470  
9 400 615 759 
 
INJECTION-PUMP ASSEMBLY
DB58

Dpico 

101607-9480  

101607-9481 
9 400 619 446 
 
INJECTION-PUMP ASSEMBLY
EM100
101607-9481  
9 400 619 447 
 
INJECTION-PUMP ASSEMBLY
EM100
101607-9490  
9 400 619 448 
 
INJECTION-PUMP ASSEMBLY
EM100
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