101607-1872 ZEXEL 9 400 615 649 BOSCH INJECTION-PUMP ASSEMBLY 9400615649 1016071872 me076884

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 615 649 9400615649

ZEXEL 101607-1872 1016071872

MITSUBISHI ME076884 me076884

Service parts 101607-1872 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101061-8440

3. GOVERNOR 105954-0120

4. SUPPLY PUMP 105210-4661

5. AUTOM. ADVANCE MECHANIS 105692-0072

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105110-7053

11. Nozzle and Holder ME076953

12. Open Pre:MPa(Kqf/cm2) 15.7{160}/21.6{220}

13. NOZZLE-HOLDER 105041-3031

14. NOZZLE

15. NOZZLE SET 105019-0220

Include in #1:

101607-1872 as INJECTION-PUMP ASSEMBLY

107492-1083 as _

Cross reference number

BOSCH 9 400 615 649 9400615649

ZEXEL 101607-1872 1016071872

MITSUBISHI ME076884 me076884

Zexel num

Bosch num

Firm num

Name

101607-1872
101607-1873

9 400 615 649

ME076884 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D15T3 * K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-8420

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

RED3 control unit part number 407910-2 470

RED3 rack sensor specifications mm 15

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.2 3.15 3.25

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Rack position (12.4)

Vist V 1.52 1.52 1.52

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 113.4 111.4 115.4

Max. variation between cylinders % 0 -3 3

Basic *

Injection quantity adjustment_02

Rack position (9.5)

Vist V 2.1 2 2.2

Pump speed r/min 600 600 600

Average injection quantity mm3/st. 11.5 9.8 13.2

Max. variation between cylinders % 0 -15 15

Test data Ex:

Governor adjustment

(1)Adjusting range (2)Step response time (N): Speed of the pump (L): Load (theta) Advance angle (Srd1) Step response time 1 (Srd2) Step response time 2 1. Adjusting conditions for the variable timer (1)Adjust the clearance between the pickup and the protrusion to L.
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L=1.5+-0.2mm N2=800r/min C3=(8deg) t1=2--sec. t2=2--sec.
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N1=1400r/min P1=0kPa(0kgf/cm2) P2=392kPa(4kgf/cm2) C1=0.5--deg C2=8+-0.3deg R01=4/4load R02=4/4load

Speed control lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa (2)Rack position bb
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aa=1mm bb=16mm
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a=31deg+-5deg b=29deg+-5deg

0000000901

(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
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aa=9deg
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a=(2deg)

Stop lever angle

(Rs) rack sensor specifications (C/U) control unit part number (V) Rack sensor output voltage (R) Rack position (mm) 1. Confirming governor output characteristics (rack 15 mm, span 6 mm) (1)When the output voltages of the rack sensor are V1 and V2, check that the rack positions R1 and R2 in the table above are satisfied.
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