101606-9461 ZEXEL 9 400 613 053 BOSCH INJECTION-PUMP ASSEMBLY 9400613053 1016069461


101606-9461 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 053 9400613053
ZEXEL 101606-9461 1016069461

Service parts 101606-9461 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5290
3. GOVERNOR 105482-7401
4. SUPPLY PUMP 105210-5410
5. AUTOM. ADVANCE MECHANIS 105644-0530
6. COUPLING PLATE 105662-1400
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7550
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 14.7{150}/21.6{220}
13. NOZZLE-HOLDER 105030-4530
14. NOZZLE 105015-9480
15. NOZZLE SET

Include in #1:

101606-9461 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 053 9400613053
ZEXEL 101606-9461 1016069461


Zexel num
Bosch num
Firm num
Name
101606-9461 
9 400 613 053 
  DPICO
INJECTION-PUMP ASSEMBLY
EM100 Q

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.3 4.25 4.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   7.7
Pump speed r/min   800 800 800
Average injection quantity mm3/st.   96 94 98
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   (7.9)
Pump speed r/min   1350 1350 1350
Average injection quantity mm3/st.   105 99 111
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   E
Rack position   5.6+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   15 13 17
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   F
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   115 75 155
Fixing the lever   *
Remarks
After startup boost setting
 
Timer adjustment
Pump speed r/min   1130--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1080
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1330
Advance angle deg.   4.5 4 5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101606-9461
N:Pump speed R:Rack position (mm) (1)Lever ratio: RT (2)Target shim dimension: TH (3)Tolerance for racks not indicated: +-0.05mm. (4)Excess fuel setting for starting: SXL (N = N1) (5)Damper spring setting
----------
RT=0.8 TH=1.5mm SXL=8.9+-0.1mm N1=400r/min
----------

Speed control lever angle

Test data 101606-9461
F:Full speed
----------

----------
a=(5.5deg)+-5deg

0000000901

Test data 101606-9461
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=23deg+-5deg b=35.5deg+-3deg

Stop lever angle

Test data 101606-9461
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa (2)Drive side
----------
aa=20mm
----------
a=40deg+-5deg b=71deg+-5deg

Timing setting

Test data 101606-9461
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(60deg)




Have questions with 101606-9461?





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