101606-0242 ZEXEL 9 400 612 657 BOSCH INJECTION-PUMP ASSEMBLY 9400612657 1016060242 1156034122


101606-0242 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 612 657 9400612657
ZEXEL 101606-0242 1016060242
ISUZU 1156034122 1156034122

Service parts 101606-0242 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-6760
3. GOVERNOR 105411-2420
4. SUPPLY PUMP 105220-5930
5. AUTOM. ADVANCE MECHANIS 105672-0810
6. COUPLING PLATE 105661-0730
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-7463
11. Nozzle and Holder 1-15300-307-3
12. Open Pre:MPa(Kqf/cm2) 18.1{185}/22.1{225}
13. NOZZLE-HOLDER 105030-3231
14. NOZZLE 105015-9140
15. NOZZLE SET

Include in #1:

101606-0242 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 612 657 9400612657
ZEXEL 101606-0242 1016060242
ISUZU 1156034122 1156034122


Zexel num
Bosch num
Firm num
Name
101606-0242 
9 400 612 657 
1156034122  ISUZU
INJECTION-PUMP ASSEMBLY
6BG1MTCX K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.7
Pump speed r/min   1350 1350 1350
Average injection quantity mm3/st.   137.5 135.9 139.1
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   107 107
Boost pressure mmHg   800 800
Injection quantity adjustment_02
Adjusting point   B
Rack position   4.3+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   13.5 12.2 14.8
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   D
Rack position   (12.8)+- 0.1
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   195 195 205
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Boost compensatory excess lever at excess.
 
Boost compensator adjustment
Pump speed r/min   600 600 600
Rack position   8.1
Boost pressure kPa   36.7 36.7 36.7
Boost pressure mmHg   275 275 275
Boost compensator adjustment_02
Pump speed r/min   600 600 600
Rack position   8.7
Boost pressure kPa   53.3 50.6 56
Boost pressure mmHg   400 380 420
Boost compensator adjustment_03
Pump speed r/min   600 600 600
Rack position   (9.7)
Boost pressure kPa   93.3 93.3 93.3
Boost pressure mmHg   700 700 700
Timer adjustment
Pump speed r/min   0
Advance angle deg.   0 0 0
Load   0/4
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   0 0 0
Load   0/4
Remarks
Measure speed (beginning of operation).
 
Timer adjustment_03
Pump speed r/min   500
Advance angle deg.   0 -0.5 0
Load   0/4
Timer adjustment_04
Pump speed r/min   700+-25
Advance angle deg.   -2 -2.5 -1.5
Load   0/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101606-0242
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Boost compensator excessive fuel lever at operation: L1 (at 0 boost pressure) (4)Set idle sub-spring (5)Boost compensator stroke: BCL (6)Main spring setting
----------
K=11 L1=(12.8)+-0.1mm BCL=(1.6)+-0.1mm
----------

Speed control lever angle

Test data 101606-0242
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=70mm
----------
a=(22deg)+-5deg b=(32deg)+-5deg

Stop lever angle

Test data 101606-0242
N:Pump normal S:Stop the pump. (1)Rack position = aa, speed = bb (stamp at delivery) (2)Normal (3)Use the hole above R = cc
----------
aa=1-0.5mm bb=0r/min cc=40mm
----------
a=32deg+-5deg b=(55deg)

0000001101

Test data 101606-0242
N:Normal B:When boosted (1)Drive side (2)Rack position = aa at boost pressure 0.
----------
aa=(12.8)+-0.1mm
----------
a=(15deg) b=(25deg)+-5deg

Timing setting

Test data 101606-0242
(1)Pump vertical direction (2)Positions of coupling's threaded installation holes at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=15deg
----------
a=(60deg)




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Group cross 101606-0242 ZEXEL

Isuzu 

9 400 615 409 
8976004970 
INJECTION-PUMP ASSEMBLY
6HH1-S
 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

 
8943922192 
INJECTION-PUMP ASSEMBLY
6HH1
9 400 612 115 
8943922193 
INJECTION-PUMP ASSEMBLY
6HH1
9 400 611 260 
8976006300 
INJECTION-PUMP ASSEMBLY
6HH1
9 400 615 410 
1156033580 
INJECTION-PUMP ASSEMBLY
6BG1-T
9 400 612 263 
1156034120 
INJECTION-PUMP ASSEMBLY
6BG1MTCX
9 400 612 533 
1156034121 
INJECTION-PUMP ASSEMBLY
6BG1MTCX
101606-0242  
9 400 612 657 
1156034122 
INJECTION-PUMP ASSEMBLY
6BG1MTCX
9 400 612 206 
1156034190 
INJECTION-PUMP ASSEMBLY
6BG1-T
9 400 615 411 
8976019390 
INJECTION-PUMP ASSEMBLY
6HL1-N
9 400 615 412 
8976019400 
INJECTION-PUMP ASSEMBLY
6HL1-N
9 400 615 413 
8976019410 
INJECTION-PUMP ASSEMBLY
6HL1-N
9 400 615 414 
8976019420 
INJECTION-PUMP ASSEMBLY
6HL1-N
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