101606-0130 ZEXEL 9 400 613 033 BOSCH INJECTION-PUMP ASSEMBLY 9400613033 1016060130 8976001800


101606-0130 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 033 9400613033
ZEXEL 101606-0130 1016060130
ISUZU 8976001800 8976001800

Service parts 101606-0130 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-6330
3. GOVERNOR 105932-3440
4. SUPPLY PUMP 105210-6080
5. AUTOM. ADVANCE MECHANIS 105672-5290
6. COUPLING PLATE 105661-1170
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105160-4292
11. Nozzle and Holder 8-94395-498-2
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105030-4700
14. NOZZLE 105025-0580
15. NOZZLE SET

Include in #1:

101606-0130 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 033 9400613033
ZEXEL 101606-0130 1016060130
ISUZU 8976001800 8976001800


Zexel num
Bosch num
Firm num
Name
101606-0130 
9 400 613 033 
8976001800  ISUZU
INJECTION-PUMP ASSEMBLY
6HH1-S K 14BN INJECTION PUMP ASSY PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8260
Bosch type code   1 688 901 101
Nozzle   105780-0120
Bosch type code   1 688 901 990
Nozzle holder   105780-2190
Opening pressure MPa   18
Opening pressure kgf/cm2   184
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-4920
Overflow valve opening pressure kPa   127 107 147
Overflow valve opening pressure kgf/cm2   1.3 1.1 1.5
Tester oil delivery pressure kPa   255 255 255
Tester oil delivery pressure kgf/cm2   2.6 2.6 2.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4 3.95 4.05
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.6
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   91.5 89.9 93.1
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   Z
Rack position   9.6+-0.5
Pump speed r/min   240 240 240
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.6)
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   91.5 90.5 92.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.95
Pump speed r/min   1425 1425 1425
Average injection quantity mm3/st.   100.5 96.5 104.5
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1+0.6
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   98.5 94.5 102.5
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   130 130 138
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   905--
Advance angle deg.   0 0 0
Load   0/4
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   855
Advance angle deg.   0.3
Load   0/4
Timer adjustment_03
Pump speed r/min   (900)
Advance angle deg.   0 0 0
Load   4/4
Remarks
Start
 
Timer adjustment_04
Pump speed r/min   1425
Advance angle deg.   5.5 5 6
Load   4/4
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101606-0130
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT
----------
T1=K97
----------

Speed control lever angle

Test data 101606-0130
F:Full speed I:Idle (1)Use the pin at R = aa (2)Stopper bolt set position 'H'
----------
aa=35mm
----------
a=11deg+-5deg b=38deg+-3deg

Stop lever angle

Test data 101606-0130
N:Pump normal S:Stop the pump. (1)Use the pin at R = aa
----------
aa=45mm
----------
a=12.5deg+-5deg b=40deg+-5deg

0000001501 ACS

Test data 101606-0130
(A) Housing (B) Snap ring (C) adjusting screw (D) Set screw (E): Push rod (F) Spacer 1. Adjustment of the aneroid compensator (1)Adjust with the (D) set screw so that the clearance between the (A) housing and (B) snap ring is L1. (2)Select the push rod (E) so that the distance from the end surface of the (F) spacer becomes L2. (3)(C) Turn the screw to adjust the beginning of aneroid compensator operation. 2. Adjustment when mounting the governor. (1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position. (2)Adjust using screw C to obtain the performance shown in the graph above. (3)After final adjustment, confirm that the gap between housing (A) and snapring (B) is L3.
----------
N1=1425r/min L1=1.4~1.7mm L2=0.5+-0.5mm L3=0.1~0.5mm
----------
Ra=R2(R1+0.95)mm Rb=(R2-0.8)mm Pa=(89.8)+-2.7kPa((674)+-20mmHg) Pb=70.1+-0.7kPa(526+-5mmHg) Q1=(100.5)+-2cm3/1000st Q2=85.5+-2cm3/1000st

Timing setting

Test data 101606-0130
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=7deg
----------
a=(150deg)




Have questions with 101606-0130?





Group cross 101606-0130 ZEXEL

Isuzu 

 
8976000020 
INJECTION-PUMP ASSEMBLY
6HL1-N
 
8976000022 
INJECTION-PUMP ASSEMBLY
6HL1-N
9 400 611 603 
8976000023 
INJECTION-PUMP ASSEMBLY
6HL1-N
9 400 611 707 
8976000024 
INJECTION-PUMP ASSEMBLY
6HL1-N
 
8976000030 
INJECTION-PUMP ASSEMBLY
6HL1-S
 
8976000032 
INJECTION-PUMP ASSEMBLY
6HL1-S
9 400 611 516 
8976000033 
INJECTION-PUMP ASSEMBLY
6HL1-S
9 400 611 708 
8976000034 
INJECTION-PUMP ASSEMBLY
6HL1-S
 
8976000040 
INJECTION-PUMP ASSEMBLY
6HL1-N
 
8976000042 
INJECTION-PUMP ASSEMBLY
6HL1-N
 
8976000043 
INJECTION-PUMP ASSEMBLY
6HL1-N
9 400 615 406 
8976000044 
INJECTION-PUMP ASSEMBLY
6HL1-N
101606-0130  
9 400 613 033 
8976001800 
INJECTION-PUMP ASSEMBLY
6HH1-S
 
8976000811 
INJECTION-PUMP ASSEMBLY
6HL1-N
9 400 611 748 
8976000812 
INJECTION-PUMP ASSEMBLY
6HL1-N
9 400 611 517 
8976004550 
INJECTION-PUMP ASSEMBLY
6HL1-S
9 400 615 407 
8976004551 
INJECTION-PUMP ASSEMBLY
6HL1-S
9 400 611 604 
8976004560 
INJECTION-PUMP ASSEMBLY
6HL1-S
9 400 611 387 
8976004561 
INJECTION-PUMP ASSEMBLY
6HL1-S
 
8976004570 
INJECTION-PUMP ASSEMBLY
6HL1-S
9 400 612 168 
8976004571 
INJECTION-PUMP ASSEMBLY
6HL1-S
9 400 613 103 
8976004572 
INJECTION-PUMP ASSEMBLY
6HL1-S
9 400 611 518 
1156033430 
INJECTION-PUMP ASSEMBLY
6BG1-T
9 400 612 169 
 
INJECTION-PUMP ASSEMBLY

Isuzu 

9 400 612 946 
1156034151 
INJECTION-PUMP ASSEMBLY
6BG1-T
9 400 615 408 
8976004960 
INJECTION-PUMP ASSEMBLY
6HH1-S
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