101605-9910 ZEXEL 9 400 615 396 BOSCH INJECTION-PUMP ASSEMBLY 9400615396 1016059910 3436104030


101605-9910 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 396 9400615396
ZEXEL 101605-9910 1016059910
MITSUBISHI-HEAV 3436104030 3436104030

Include in #2:

Cross reference number

BOSCH 9 400 615 396 9400615396
ZEXEL 101605-9910 1016059910
MITSUBISHI-HEAV 3436104030 3436104030


Zexel num
Bosch num
Firm num
Name
101605-9910 
9 400 615 396 
3436104030  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S6K K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.3
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   98 97 99
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   113 113
Boost pressure mmHg   850 850
Injection quantity adjustment_02
Adjusting point   C
Rack position   6+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   12.5 11.2 13.8
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   110 110 120
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   400 400 400
Rack position   R1-1.2
Boost pressure kPa   26.7 21.4 32
Boost pressure mmHg   200 160 240
Boost compensator adjustment_02
Pump speed r/min   400 400 400
Rack position   R1(10.8)
Boost pressure kPa   100 100 100
Boost pressure mmHg   750 750 750

Test data Ex:

Governor adjustment

Test data 101605-9910
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL (5)Set idle sub-spring (6)Main spring setting (7)Rack difference between N = N1 and N = N2
----------
K=13 BCL=1.2+-0.1mm N1=900r/min N2=700r/min
----------

Speed control lever angle

Test data 101605-9910
F:Full speed I:Idle S:Stop
----------

----------
a=35deg+-3deg b=22deg+-5deg c=2deg+-5deg

Stop lever angle

Test data 101605-9910
N:Pump normal S:Stop the pump. (1)Pump speed aa, rack position bb (2)(Seal at delivery.) (3)Normal
----------
aa=0r/min bb=1-0.5mm
----------
a=21deg+-5deg b=(55deg)

0000001501 TAMPER PROOF

Test data 101605-9910
Tamperproofing-equipped boost compensator cover installation procedure (A) After adjusting the boost compensator, tighten the bolts to remove the heads. (1)Before adjusting the governor and the boost compensator, tighten the screw to the specified torque. (Tightening torque T = T1 maximum) (2)After adjusting the governor and the boost compensator, tighten to the specified torque to break off the bolt heads. (Tightening torque T = T2)
----------
T1=2.5N-m(0.25kgf-m) T2=2.9~4.4N-m(0.3~0.45kgf-m)
----------

Timing setting

Test data 101605-9910
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




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