101605-9980 ZEXEL 9 400 615 400 BOSCH INJECTION-PUMP ASSEMBLY 9400615400 1016059980 3436104070


101605-9980 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 400 9400615400
ZEXEL 101605-9980 1016059980
MITSUBISHI-HEAV 3436104070 3436104070

Include in #2:

Cross reference number

BOSCH 9 400 615 400 9400615400
ZEXEL 101605-9980 1016059980
MITSUBISHI-HEAV 3436104070 3436104070


Zexel num
Bosch num
Firm num
Name
101605-9980 
9 400 615 400 
3436104070  MITSUBISHI-HEAV
INJECTION-PUMP ASSEMBLY
S6K-T K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5720
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.4
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   79 78 80
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.7+-0.5
Pump speed r/min   450 450 450
Average injection quantity mm3/st.   12 10.7 13.3
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   9.6++
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   70 70 80
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101605-9980
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)The torque control spring does not operate. (4)RACK LIMIT (5)Set idle sub-spring (6)Main spring setting
----------
K=10
----------

Speed control lever angle

Test data 101605-9980
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=20deg+-5deg b=3deg+-5deg

Stop lever angle

Test data 101605-9980
N:Pump normal S:Stop the pump. (1)Contacts outer boss. (2)Contacts inner boss. (3)Use the hole at R = aa (4)Normal
----------
aa=60mm
----------
a=53deg+-5deg b=26.5deg+-5deg c=(11deg)

Timing setting

Test data 101605-9980
(1)Pump vertical direction (2)Position of camshaft's key groove at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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