101605-9890 ZEXEL 9 400 615 394 BOSCH INJECTION-PUMP ASSEMBLY 9400615394 1016059890 3436104010

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 615 394 9400615394

ZEXEL 101605-9890 1016059890

MITSUBISHI-HEAV 3436104010 3436104010

Include in #1:

101401-7001 as _

Cross reference number

BOSCH 9 400 615 394 9400615394

ZEXEL 101605-9890 1016059890

MITSUBISHI-HEAV 3436104010 3436104010

Zexel num

Bosch num

Firm num

Name

101605-9890

9 400 615 394

3436104010 MITSUBISHI-HEAV

INJECTION-PUMP ASSEMBLY
S6K-T K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-5720

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-5-3-6- 2-4

Pre-stroke mm 3.2 3.15 3.25

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.3

Pump speed r/min 900 900 900

Average injection quantity mm3/st. 98 97 99

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Boost pressure kPa 113 113

Boost pressure mmHg 850 850

Injection quantity adjustment_02

Adjusting point C

Rack position 6+-0.5

Pump speed r/min 450 450 450

Average injection quantity mm3/st. 12.5 11.2 13.8

Max. variation between cylinders % 0 -14 14

Fixing the rack *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Injection quantity adjustment_03

Adjusting point E

Rack position -

Pump speed r/min 100 100 100

Average injection quantity mm3/st. 110 110 120

Fixing the lever *

Boost pressure kPa 0 0 0

Boost pressure mmHg 0 0 0

Rack limit *

Boost compensator adjustment

Pump speed r/min 400 400 400

Rack position R1-1.2

Boost pressure kPa 26.7 21.4 32

Boost pressure mmHg 200 160 240

Boost compensator adjustment_02

Pump speed r/min 400 400 400

Rack position R1(10.8)

Boost pressure kPa 100 100 100

Boost pressure mmHg 750 750 750

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL (5)Set idle sub-spring (6)Main spring setting (7)Rack difference between N = N1 and N = N2
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K=13 BCL=1.2+-0.1mm N1=900r/min N2=700r/min
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Speed control lever angle

F:Full speed I:Idle S:Stop
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a=35deg+-3deg b=22deg+-5deg c=2deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Pump speed aa, rack position bb (2)(Seal at delivery.) (3)Normal
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aa=0r/min bb=1-0.5mm
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a=21deg+-5deg b=(55deg)