101605-9860 ZEXEL 9 400 613 000 BOSCH INJECTION-PUMP ASSEMBLY 9400613000 1016059860 16712z5515


101605-9860 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 613 000 9400613000
ZEXEL 101605-9860 1016059860
NISSAN-DIESEL 16712Z5515 16712z5515

Service parts 101605-9860 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-3860
3. GOVERNOR 105420-0810
4. SUPPLY PUMP 105220-7050
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0391
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6690
11. Nozzle and Holder 16600-Z5519
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4650
14. NOZZLE 105015-6380
15. NOZZLE SET

Include in #1:

101605-9860 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 613 000 9400613000
ZEXEL 101605-9860 1016059860
NISSAN-DIESEL 16712Z5515 16712z5515


Zexel num
Bosch num
Firm num
Name
101605-9860 
9 400 613 000 
16712Z5515  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FE6 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   B
Rack position   9.6
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   65.2 63.2 67.2
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.3+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   8.5 6.7 10.3
Max. variation between cylinders %   0 -12 12
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101605-9860
N:Pump speed R:Rack position (mm) (1)Load control lever's full position (2)Variable speed specification. (3)Speed control lever full position (4)Minimum - maximum speed specification (5)Target notch: K (6)Tolerance for racks not indicated: +-0.05mm. (7)Set idle sub-spring (8)Rack difference between N = N1 and N = N2 (9)Load lever at stop
----------
K=9 N1=750r/min N2=350r/min
----------

Speed control lever angle

Test data 101605-9860
F:Full speed I:Idle (1)Set the speed at aa, set the stopper bolt (2)When pump speed set at bb (3)Stopper bolt setting
----------
aa=950r/min bb=750r/min
----------
a=5deg+-5deg b=25deg+-5deg c=8deg+-5deg

0000000901

Test data 101605-9860
F:Full load I:Idle S:Stop (1)Rack position aa or less, pump speed bb (2)Without return spring
----------
aa=6.8mm bb=0r/min
----------
a=(15deg)+-5deg b=(30deg)+-5deg c=(1deg)+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 101605-9860
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
----------

----------
a1=A a2=C a3=- r1=750r/min r2=750r/min r3=- Q1=73.8+-2mm3/st Q2=63.3+-2mm3/st Q3=- c1=+-3% c2=+-3% c3=- a4=19 a5=18 a6=15 r4=950r/min r5=900r/min r6=750r/min

Timing setting

Test data 101605-9860
(1)Pump vertical direction (2)Position of coupling's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




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