101605-9800 ZEXEL 9 400 615 391 BOSCH INJECTION-PUMP ASSEMBLY 9400615391 1016059800


101605-9800 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 391 9400615391
ZEXEL 101605-9800 1016059800

Service parts 101605-9800 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-8980
3. GOVERNOR 105411-1940
4. SUPPLY PUMP 105220-5160
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156636-9020
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101605-9800 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 615 391 9400615391
ZEXEL 101605-9800 1016059800


Zexel num
Bosch num
Firm num
Name
101605-9800 
9 400 615 391 
  DAEWOO
INJECTION-PUMP ASSEMBLY
DB58T K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-1520
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.1
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   73.5 72 75
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the lever   *
Boost pressure kPa   40 40
Boost pressure mmHg   300 300
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.4+-0.5
Pump speed r/min   550 550 550
Average injection quantity mm3/st.   9.4 8.1 10.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   E
Rack position   -
Pump speed r/min   90 90 90
Average injection quantity mm3/st.   65 65 85
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   R1-0.25
Boost pressure kPa   20 17.3 22.7
Boost pressure mmHg   150 130 170
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   R1(9.1)
Boost pressure kPa   26.7 26.7 26.7
Boost pressure mmHg   200 200 200

Test data Ex:

Governor adjustment

Test data 101605-9800
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Boost compensator stroke: BCL (5)Set idle sub-spring (6)Main spring setting
----------
K=9 BCL=0.25+-0.1mm
----------

Speed control lever angle

Test data 101605-9800
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt setting
----------
aa=70mm
----------
a=4deg+-5deg b=18deg+-5deg

Stop lever angle

Test data 101605-9800
N:Pump normal S:Stop the pump. (1)Use the hole at R = aa (2)Speed = bb, rack position = cc (sealed at delivery)
----------
aa=40mm bb=0r/min cc=1-0.5mm
----------
a=44.5deg+-5deg b=(50deg)

Timing setting

Test data 101605-9800
(1)Pump vertical direction (2)Position of gear mark 'CC' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=13deg
----------
a=(100deg)




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Group cross 101605-9800 ZEXEL

Daewoo 

101605-9800  
9 400 615 391 
 
INJECTION-PUMP ASSEMBLY
DB58T

Dpico 

F 019 Z10 988 
 
INJECTION-PUMP ASSEMBLY
DB58NA

Daewoo 

9 400 615 392 
 
INJECTION-PUMP ASSEMBLY
DB58TI

Mitsubishi-Heav 

9 400 615 393 
3436112040 
INJECTION-PUMP ASSEMBLY
S6K
9 400 611 329 
3436112030 
INJECTION-PUMP ASSEMBLY
S6K-T
F 019 Z10 989 
3436122030 
INJECTION-PUMP ASSEMBLY
S6K-T

Nissan-Diesel 

9 400 613 000 
16712Z5515 
INJECTION-PUMP ASSEMBLY
FE6

Dpico 

F 019 Z10 990 
 
INJECTION-PUMP ASSEMBLY
DB58NA
F 019 Z10 991 
 
INJECTION-PUMP ASSEMBLY
DB58TI

Mitsubishi-Heav 

9 400 615 394 
3436104010 
INJECTION-PUMP ASSEMBLY
S6K-T
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