Rating:
Information injection-pump assembly
BOSCH
F 019 Z10 179
f019z10179
ZEXEL
101605-9161
1016059161
Service parts 101605-9161 INJECTION-PUMP ASSEMBLY:
1.
_
5.
AUTOM. ADVANCE MECHANIS
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
10.
NOZZLE AND HOLDER ASSY
11.
Nozzle and Holder
12.
Open Pre:MPa(Kqf/cm2)
13.
NOZZLE-HOLDER
14.
NOZZLE
15.
NOZZLE SET
Cross reference number
BOSCH
F 019 Z10 179
f019z10179
ZEXEL
101605-9161
1016059161
Zexel num
Bosch num
Firm num
Name
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
132424-0620
Overflow valve opening pressure
kPa
157
123
191
Overflow valve opening pressure
kgf/cm2
1.6
1.25
1.95
Tester oil delivery pressure
kPa
157
157
157
Tester oil delivery pressure
kgf/cm2
1.6
1.6
1.6
Direction of rotation (viewed from drive side)
Right R
Right R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right R
Right R
Injection order
6-3-5-1-
4-2
Pre-stroke
mm
3.2
3.15
3.25
Beginning of injection position
Drive side NO.1
Drive side NO.1
Difference between angles 1
Cal 6-3 deg. 60 59.5 60.5
Cal 6-3 deg. 60 59.5 60.5
Difference between angles 2
Cal 6-5 deg. 120 119.5 120.5
Cal 6-5 deg. 120 119.5 120.5
Difference between angles 3
Cal 6-1 deg. 180 179.5 180.5
Cal 6-1 deg. 180 179.5 180.5
Difference between angles 4
Cal 6-4 deg. 240 239.5 240.5
Cal 6-4 deg. 240 239.5 240.5
Difference between angles 5
Cal 6-2 deg. 300 299.5 300.5
Cal 6-2 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
11
Pump speed
r/min
910
910
910
Each cylinder's injection qty
mm3/st.
175
171.5
178.5
Basic
*
Fixing the rack
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
6.4+-0.5
Pump speed
r/min
400
400
400
Each cylinder's injection qty
mm3/st.
22.5
19.7
25.3
Fixing the rack
*
Injection quantity adjustment_03
Adjusting point
D
Rack position
-
Pump speed
r/min
100
100
100
Average injection quantity
mm3/st.
215
215
235
Fixing the lever
*
Rack limit
*
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Notch fixed: K
(2)Tolerance for racks not indicated: +-0.05mm.
(3)RACK LIMIT
(4)Main spring setting
(5)Set idle sub-spring
(6)Solenoid operation confirmation
(7)1. At idle speed (N = aa), confirm that the solenoid moves through its full stroke (stop lever angle D2).
(8)2. After confirming 1, confirm that it is pulled back to R = cc at N = bb.
----------
K=10 aa=400r/min D2=(50)deg bb=100r/min cc=5mm
----------
----------
K=10 aa=400r/min D2=(50)deg bb=100r/min cc=5mm
----------
Speed control lever angle
F:Full speed
I:Idle
(1)Stopper bolt setting
(2)Set the pump speed at aa
(3)When pump speed set at bb
(4)Stopper bolt setting
----------
aa=910r/min bb=750r/min
----------
a=(19deg)+-5deg b=(24deg)+-5deg c=(7deg)+-5deg
----------
aa=910r/min bb=750r/min
----------
a=(19deg)+-5deg b=(24deg)+-5deg c=(7deg)+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
----------
----------
a=(26deg) b=(50deg)
----------
----------
a=(26deg) b=(50deg)
Timing setting
(1)Pump vertical direction
(2)Camshaft's key groove position at No. 6 cylinder's beginning of injection.
(3)-
(4)-
----------
----------
a=(130deg)
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----------
a=(130deg)