101605-9171 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016059171


101605-9171 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101605-9171 1016059171

Service parts 101605-9171 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9770
3. GOVERNOR 105400-8281
4. SUPPLY PUMP 105220-7100
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2)
13. NOZZLE-HOLDER
14. NOZZLE
15. NOZZLE SET

Include in #1:

101605-9171 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101605-9171 1016059171


Zexel num
Bosch num
Firm num
Name
101605-9171 
 
   
INJECTION-PUMP ASSEMBLY

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   132424-0620
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   6-3-5-1- 4-2
Pre-stroke mm   3.2 3.15 3.25
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 6-3
deg.   60 59.5 60.5
Difference between angles 2
Cal 6-5
deg.   120 119.5 120.5
Difference between angles 3
Cal 6-1
deg.   180 179.5 180.5
Difference between angles 4
Cal 6-4
deg.   240 239.5 240.5
Difference between angles 5
Cal 6-2
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.1
Pump speed r/min   1000 1000 1000
Each cylinder's injection qty mm3/st.   144.5 141.6 147.4
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.2+-0.5
Pump speed r/min   500 500 500
Each cylinder's injection qty mm3/st.   20.5 17.9 23.1
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   185 185 205
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101605-9171
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Solenoid operation confirmation (4)1. At idle speed (N = aa), confirm that the solenoid moves through its full stroke (stop lever angle D2). (5)2. After confirming 1, confirm that it is pulled back to R = cc at N = bb. (6)RACK LIMIT (7)Set idle sub-spring (8)Main spring setting
----------
K=11 aa=500r/min D2=(50)deg bb=100r/min cc=5mm
----------

Speed control lever angle

Test data 101605-9171
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(13deg)+-5deg b=(25deg)+-5deg

Stop lever angle

Test data 101605-9171
N:Pump normal S:Stop the pump.
----------

----------
a=(26deg) b=(50deg)

Timing setting

Test data 101605-9171
(1)Pump vertical direction (2)Camshaft's key groove position at No. 6 cylinder's beginning of injection. (3)- (4)-
----------

----------
a=(130deg)




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