101605-3120 ZEXEL 9 400 610 167 BOSCH INJECTION-PUMP ASSEMBLY 9400610167 1016053120 6137721120


101605-3120 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 610 167 9400610167
ZEXEL 101605-3120 1016053120
KOMATSU 6137721120 6137721120

Service parts 101605-3120 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-2470
3. GOVERNOR 105410-7820
4. SUPPLY PUMP 105210-4570
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0371
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6440
11. Nozzle and Holder 6137-12-3200
12. Open Pre:MPa(Kqf/cm2) 22.1{225}
13. NOZZLE-HOLDER 105031-4480
14. NOZZLE 105015-6130
15. NOZZLE SET

Include in #1:

101605-3120 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

BOSCH 9 400 610 167 9400610167
ZEXEL 101605-3120 1016053120
KOMATSU 6137721120 6137721120


Zexel num
Bosch num
Firm num
Name
101605-3120 
9 400 610 167 
6137721120  KOMATSU
INJECTION-PUMP ASSEMBLY
S6D105 K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.3 3.25 3.35
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.5
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   70.5 69.5 71.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   8+-0.5
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   9.6 8.1 11.1
Max. variation between cylinders %   0 -10 10
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101605-3120
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Rack difference between N = N1 and N = N2 (3)Rack difference between N = N3 and N = N4 (4)Rack difference between N = N5 and N = N6.
----------
K=10 N1=1150r/min N2=1000r/min N3=1150r/min N4=350r/min N5=1150r/min N6=800r/min
----------

Speed control lever angle

Test data 101605-3120
F:Full speed I:Idle S:Stop
----------

----------
a=(5deg)+-5deg b=(25deg)+-5deg c=32deg+-3deg

0000001501 LEVER

Test data 101605-3120
(F) P/N: Part number of the shim L1:Thickness (mm) 1. Adjustment of the control lever (1)Perform idling with the control lever (A) contacting the pushrod (B). At this time, confirm that the spring (C) is not compressed by control lever (A)'s operating torque. (2)To set the stop position, compress spring (C) using the control lever (A) and adjust the rack so that it contacts the guide screw (D) at position L2. Then, set and fix using the lock nut (E). Adjust the rack position L2 at this time using the shim (F). (3)Confirm that the control lever (A) returns to the idling position when pulled in the stop direction and then released.
----------
L2=0.2~2mm
----------




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Group cross 101605-3120 ZEXEL

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