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101603-9370 ZEXEL 9 400 619 601 BOSCH INJECTION-PUMP ASSEMBLY 9400619601 1016039370 16713z5770


101603-9370 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 619 601 9400619601
ZEXEL 101603-9370 1016039370
NISSAN-DIESEL 16713Z5770 16713z5770

Service parts 101603-9370 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-3440
3. GOVERNOR 105921-2273
4. SUPPLY PUMP 105220-5670
5. AUTOM. ADVANCE MECHANIS 105614-3400
6. COUPLING PLATE 105661-0401
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6690
11. Nozzle and Holder 16600Z5519
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4650
14. NOZZLE 105015-6380
15. NOZZLE SET

Include in #1:

101603-9370 as INJECTION-PUMP ASSEMBLY

Include in #2:

104741-5860 as _

Cross reference number

BOSCH 9 400 619 601 9400619601
ZEXEL 101603-9370 1016039370
NISSAN-DIESEL 16713Z5770 16713z5770


Zexel num
Bosch num
Firm num
Name
101603-9370 
101603-9371 
9 400 619 601 
16713Z5770  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
* K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right   R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right   R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.4 3.35 3.45
Beginning of injection position
Drive side   NO.1
Difference between angles 1
Cal 1-4 deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.8
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   66.3 64.7 67.9
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   9.5 7.7 11.3
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.8)
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   66.3 65.3 67.3
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1-0.2
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   73 69.8 76.2
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1(11.8)
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   83.9 79.9 87.9
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   84 84 94
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   850--
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1500
Advance angle deg.   4 3.5 4.5
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101603-9370
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=C43
----------

Speed control lever angle

Test data 101603-9370
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=26.5deg+-5deg b=40deg+-3deg

Stop lever angle

Test data 101603-9370
N:Pump normal S:Stop the pump.
----------

----------
a=20deg+-5deg b=40deg+-5deg

Timing setting

Test data 101603-9370
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101603-9370?





Group cross 101603-9370 ZEXEL

101603-9300  

101603-9301 
9 400 619 685 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

101603-9301  

101606-9510 
9 400 615 295 
16713Z6104 
INJECTION-PUMP ASSEMBLY
FE6B
101603-9310  
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

101603-9311  
9 400 615 296 
16713Z5763 
INJECTION-PUMP ASSEMBLY
FE6B
101603-9321  
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

101603-9322  
 
16700Z5673 
INJECTION-PUMP ASSEMBLY
FE6A
101603-9330  
 
16713Z5762 
INJECTION-PUMP ASSEMBLY
FE6A
101603-9340  
 
 

Nissan-Diesel 

101603-9350  

101603-9440 
 
16713Z5768 
INJECTION-PUMP ASSEMBLY
FE6B
101603-9361  

101603-9610 
9 400 615 297 
16713Z5775 
INJECTION-PUMP ASSEMBLY
FE6B
101603-9370  

101603-9371 
9 400 619 601 
16713Z5770 
INJECTION-PUMP ASSEMBLY
101603-9371  

101606-9520 
 
16713Z6105 
INJECTION-PUMP ASSEMBLY
FE6B
101603-9381  
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

101603-9382  

101606-9530 
 
16713Z6106 
INJECTION-PUMP ASSEMBLY
FE6B
101603-9390  
 
16713Z5772 
INJECTION-PUMP ASSEMBLY
FE6A
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