101603-9280 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016039280


101603-9280 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101603-9280 1016039280

Service parts 101603-9280 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-4231
3. GOVERNOR 105931-5901
4. SUPPLY PUMP 105210-4830
5. AUTOM. ADVANCE MECHANIS 105634-0180
6. COUPLING PLATE 105662-1060
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105031-3611
14. NOZZLE 105015-4130
15. NOZZLE SET

Include in #1:

101603-9280 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101603-9280 1016039280


Zexel num
Bosch num
Firm num
Name
101603-9280 
101603-9283 
 
  DAEWOO
INJECTION-PUMP ASSEMBLY
D1146 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   6-2-4-1- 5-3
Pre-stroke mm   4.6 4.55 4.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 6-2
deg.   60 59.5 60.5
Difference between angles 2
Cal 6-4
deg.   120 119.5 120.5
Difference between angles 3
Cal 6-1
deg.   180 179.5 180.5
Difference between angles 4
Cal 6-5
deg.   240 239.5 240.5
Difference between angles 5
Cal 6-3
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.4
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   74.8 73.2 76.4
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   10.2+-0. 5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   17 15.5 18.5
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.4)
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   74.8 73.8 75.8
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.1
Pump speed r/min   1250 1250 1250
Average injection quantity mm3/st.   80.2 76.2 84.2
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   C
Rack position   R1-0.25
Pump speed r/min   500 500 500
Average injection quantity mm3/st.   58.4 54.4 62.4
Fixing the lever   *
Injection quantity adjustment_06
Adjusting point   I
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   115 115 130
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   750--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   700
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1250
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-9280
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT (3)Microswitch adjustment unnecessary.
----------
T1=D58
----------

Speed control lever angle

Test data 101603-9280
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=65mm
----------
a=24deg+-5deg b=37deg+-3deg

Stop lever angle

Test data 101603-9280
N:Pump normal S:Stop the pump.
----------

----------
a=25deg+-5deg b=40deg+-5deg

Timing setting

Test data 101603-9280
(1)Pump vertical direction (2)Coupling's key groove position for the No. 6 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(60deg)




Have questions with 101603-9280?





Group cross 101603-9280 ZEXEL

Nissan-Diesel 

9 400 615 291 
16700Z5670 
INJECTION-PUMP ASSEMBLY
FE6A
9 400 619 656 
16700Z5671 
INJECTION-PUMP ASSEMBLY
FE6B
9 400 615 292 
16700Z5707 
INJECTION-PUMP ASSEMBLY
FE6B
 
16713Z5718 
INJECTION-PUMP ASSEMBLY
FE6A
 
16713Z5719 
INJECTION-PUMP ASSEMBLY
FE6B
 
16713Z5716 
INJECTION-PUMP ASSEMBLY
FE6A
 
16713Z5717 
INJECTION-PUMP ASSEMBLY
FE6B

Dpico 

 
 
INJECTION-PUMP ASSEMBLY
KH

Yanmar 

9 400 611 601 
12768851030 
INJECTION-PUMP ASSEMBLY
6CH-ST

Daewoo 

101603-9280  

101603-9283 
 
 
INJECTION-PUMP ASSEMBLY
D1146
 
 
INJECTION-PUMP ASSEMBLY
D1146
 
 
INJECTION-PUMP ASSEMBLY
D1146
9 400 615 293 
65111017239 
INJECTION-PUMP ASSEMBLY
D1146
 
 
INJECTION-PUMP ASSEMBLY

Nissan-Diesel 

9 400 615 294 
16700Z5674 
INJECTION-PUMP ASSEMBLY
FE6B
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