101603-6900 ZEXEL 9 400 615 147 BOSCH INJECTION-PUMP ASSEMBLY 9400615147 1016036900 me047303


101603-6900 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 615 147 9400615147
ZEXEL 101603-6900 1016036900
MITSUBISHI ME047303 me047303

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Cross reference number

BOSCH 9 400 615 147 9400615147
ZEXEL 101603-6900 1016036900
MITSUBISHI ME047303 me047303


Zexel num
Bosch num
Firm num
Name
101603-6900 
101602-1170 
9 400 615 147 
ME047303  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D16T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-5520
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left
  L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left
  L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   4.2 4.15 4.25
Beginning of injection position
Governor side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9.5
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   105.1 101.6 108.6
Max. variation between cylinders %   0 -3 3
Basic   *
Fixing the rack   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   6.9+-0.5
Pump speed r/min   250 250 250
Average injection quantity mm3/st.   10.6 9.1 12.1
Max. variation between cylinders %   0 -15 15
Fixing the rack   *
Timer adjustment
Pump speed r/min   900
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   -
Advance angle deg.   2 1.5 2.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101603-6900
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Torque spring does not operate. (3)Rack difference between N = N1 and N = N2 (4)At shipping (5)Idle sub spring setting: L1.
----------
K=11 N1=700r/min N2=350r/min L1=4.5+-0.1mm
----------

Speed control lever angle

Test data 101603-6900
F:Full speed I:Idle (1)Stopper bolt setting (2)At shipping (3)Set the pump speed at aa (4)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=5deg+-5deg b=(2deg) c=1deg+-5deg d=24deg+-5deg

Stop lever angle

Test data 101603-6900
N:Pump normal S:Stop the pump. (1)At shipping
----------

----------
a=26deg+-5deg b=53deg+-5deg

Timing setting

Test data 101603-6900
(1)Pump vertical direction (2)Position of gear mark '2' at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(90deg)




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Group cross 101603-6900 ZEXEL

Mitsubishi 

101603-6900  

101602-1170 
9 400 615 147 
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