101603-6570 ZEXEL 9 400 615 133 BOSCH INJECTION-PUMP ASSEMBLY 9400615133 1016036570 me047238

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 615 133 9400615133

ZEXEL 101603-6570 1016036570

MITSUBISHI ME047238 me047238

Include in #2:

104749-6811 as _

Cross reference number

BOSCH 9 400 615 133 9400615133

ZEXEL 101603-6570 1016036570

MITSUBISHI ME047238 me047238

Zexel num

Bosch num

Firm num

Name

101603-6570

9 400 615 133

ME047238 MITSUBISHI

INJECTION-PUMP ASSEMBLY
6D16T * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-3720

Overflow valve opening pressure kPa 255 221 289

Overflow valve opening pressure kgf/cm2 2.6 2.25 2.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Left L

Injection timing adjustment

Direction of rotation (viewed from drive side)
Left L

Injection order 1-5-3-6- 2-4

Pre-stroke mm 4.2 4.15 4.25

Beginning of injection position
Governor side NO.1

Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5

Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 11.5

Pump speed r/min 1400 1400 1400

Average injection quantity mm3/st. 101.6 100.6 102.6

Max. variation between cylinders % 0 -2.5 2.5

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 8+-0.5

Pump speed r/min 350 350 350

Average injection quantity mm3/st. 14.1 12.6 15.6

Max. variation between cylinders % 0 -15 15

Fixing the rack *

Timer adjustment

Pump speed r/min 1050--

Advance angle deg. 0 0 0

Remarks
Start

Timer adjustment_02

Pump speed r/min 1000

Advance angle deg. 0.5

Timer adjustment_03

Pump speed r/min 1400

Advance angle deg. 2 1.5 2.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Variable speed specification. (2)(Fix the load lever at full load.) (3)Excess fuel setting for starting: SXL (4)Main spring setting (5)Set idle sub-spring (6)Damper spring setting: DL
----------
SXL=12.5+-0.1mm DL=4.5-0.2mm
----------

Speed control lever angle

F:Full speed I:Idle (1)At shipping (2)High idle N = aa (3)Pump speed = bb (4)Stopper bolt setting
----------
aa=1430r/min bb=350r/min
----------
a=2deg+-5deg b=18deg+-5deg c=2deg+-5deg

0000000901

F:Full load
----------

----------
a=25deg+-5deg

Stop lever angle

N:Pump normal S:Stop the pump. (1)Rack position = aa
----------
aa=5mm
----------
a=57deg+-5deg b=55.5deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=14deg
----------
a=(1deg)