Rating:
Information injection-pump assembly
BOSCH
9 400 615 112
9400615112
ZEXEL
101603-6121
1016036121
MITSUBISHI
ME047098
me047098
Service parts 101603-6121 INJECTION-PUMP ASSEMBLY:
1.
_
6.
COUPLING PLATE
7.
COUPLING PLATE
8.
_
9.
_
11.
Nozzle and Holder
ME047128
12.
Open Pre:MPa(Kqf/cm2)
21.6{220}
15.
NOZZLE SET
Include in #1:
101603-6121
as INJECTION-PUMP ASSEMBLY
Include in #2:
104742-1062
as _
Cross reference number
BOSCH
9 400 615 112
9400615112
ZEXEL
101603-6121
1016036121
MITSUBISHI
ME047098
me047098
Zexel num
Bosch num
Firm num
Name
101603-6121
9 400 615 112
ME047098 MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D16WT K 14BF INJECTION PUMP ASSY PE6AD PE
6D16WT K 14BF INJECTION PUMP ASSY PE6AD PE
Calibration Data:
Adjustment conditions
Test oil
1404 Test oil ISO4113 or {SAEJ967d}
1404 Test oil ISO4113 or {SAEJ967d}
Test oil temperature
degC
40
40
45
Nozzle and nozzle holder
105780-8140
Bosch type code
EF8511/9A
Nozzle
105780-0000
Bosch type code
DN12SD12T
Nozzle holder
105780-2080
Bosch type code
EF8511/9
Opening pressure
MPa
17.2
Opening pressure
kgf/cm2
175
Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600
Outer diameter - inner diameter - length (mm) mm 6-2-600
Overflow valve
131424-3720
Overflow valve opening pressure
kPa
255
221
289
Overflow valve opening pressure
kgf/cm2
2.6
2.25
2.95
Tester oil delivery pressure
kPa
255
255
255
Tester oil delivery pressure
kgf/cm2
2.6
2.6
2.6
Direction of rotation (viewed from drive side)
Left L
Left L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left L
Left L
Injection order
1-5-3-6-
2-4
Pre-stroke
mm
4.2
4.15
4.25
Beginning of injection position
Governor side NO.1
Governor side NO.1
Difference between angles 1
Cal 1-5 deg. 60 59.5 60.5
Cal 1-5 deg. 60 59.5 60.5
Difference between angles 2
Cal 1-3 deg. 120 119.5 120.5
Cal 1-3 deg. 120 119.5 120.5
Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5
Cal 1-6 deg. 180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg. 240 239.5 240.5
Cyl.1-2 deg. 240 239.5 240.5
Difference between angles 5
Cal 1-4 deg. 300 299.5 300.5
Cal 1-4 deg. 300 299.5 300.5
Injection quantity adjustment
Adjusting point
A
Rack position
10.7
Pump speed
r/min
1400
1400
1400
Average injection quantity
mm3/st.
93.5
92.5
94.5
Max. variation between cylinders
%
0
-2.5
2.5
Basic
*
Fixing the lever
*
Injection quantity adjustment_02
Adjusting point
C
Rack position
8.1+-0.5
Pump speed
r/min
275
275
275
Average injection quantity
mm3/st.
10.8
9.3
12.3
Max. variation between cylinders
%
0
-15
15
Fixing the rack
*
Timer adjustment
Pump speed
r/min
1050--
Advance angle
deg.
0
0
0
Remarks
Start
Start
Timer adjustment_02
Pump speed
r/min
1000
Advance angle
deg.
0.5
Timer adjustment_03
Pump speed
r/min
1400
Advance angle
deg.
2
1.5
2.5
Remarks
Finish
Finish
Test data Ex:
Governor adjustment
N:Pump speed
R:Rack position (mm)
(1)Minimum - maximum speed specification
(2)Lever ratio: RT
(3)Target shim dimension: TH
(4)Excess fuel setting for starting: SXL
(5)Damper spring setting
(6)Variable speed specification: idling adjustment
(7)Set the main spring (after setting the damper spring).
----------
RT=1 TH=2.7mm SXL=12.1+-0.1mm
----------
----------
RT=1 TH=2.7mm SXL=12.1+-0.1mm
----------
Speed control lever angle
F:Full speed
I:Idle
----------
----------
a=8deg+-5deg b=21deg+-5deg
----------
----------
a=8deg+-5deg b=21deg+-5deg
0000000901
F:Full load
I:Idle
(1)Stopper bolt setting
----------
----------
a=19deg+-3deg b=84deg+-5deg
----------
----------
a=19deg+-3deg b=84deg+-5deg
Stop lever angle
N:Pump normal
S:Stop the pump.
(1)Rack position = aa
(2)Rack position bb
----------
aa=2.5mm bb=21mm
----------
a=71deg+-5deg b=20deg+-5deg c=(9.5deg)
----------
aa=2.5mm bb=21mm
----------
a=71deg+-5deg b=20deg+-5deg c=(9.5deg)
Timing setting
(1)Pump vertical direction
(2)Position of timer's tooth at No 1 cylinder's beginning of injection
(3)B.T.D.C.: aa
(4)-
----------
aa=14deg
----------
a=(1deg)
----------
aa=14deg
----------
a=(1deg)
Have questions with 101603-6121?
Group cross 101603-6121 ZEXEL
Mitsubishi
101603-6121
9 400 615 112
ME047098
INJECTION-PUMP ASSEMBLY
6D16WT
6D16WT