101603-4710 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016034710 1156022081

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101603-4710 1016034710

ISUZU 1156022081 1156022081

Cross reference number

ZEXEL 101603-4710 1016034710

ISUZU 1156022081 1156022081

Zexel num

Bosch num

Firm num

Name

101603-4710

1156022081 ISUZU

INJECTION-PUMP ASSEMBLY
6QA1 * K

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-0220

Overflow valve opening pressure kPa 147 113 181

Overflow valve opening pressure kgf/cm2 1.5 1.15 1.85

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.7 3.65 3.75

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 10.9

Pump speed r/min 1150 1150 1150

Average injection quantity mm3/st. 106.2 104.2 108.2

Max. variation between cylinders % 0 -4 4

Fixing the lever *

Injection quantity adjustment_02

Adjusting point B

Rack position 11.2

Pump speed r/min 700 700 700

Average injection quantity mm3/st. 108.1 107.1 109.1

Max. variation between cylinders % 0 -2 2

Basic *

Fixing the lever *

Injection quantity adjustment_03

Adjusting point C

Rack position 8.6+-0.5

Pump speed r/min 225 225 225

Average injection quantity mm3/st. 11.5 9.2 13.8

Max. variation between cylinders % 0 -13 13

Fixing the rack *

Timer adjustment

Pump speed r/min 500

Advance angle deg. 0.3

Timer adjustment_02

Pump speed r/min 600

Advance angle deg. 0.8 0.1 0.8

Timer adjustment_03

Pump speed r/min 700

Advance angle deg. 0.8 0.3 1.3

Timer adjustment_04

Pump speed r/min 900

Advance angle deg. 2 1.5 2.5

Timer adjustment_05

Pump speed r/min 1150

Advance angle deg. 4 3.5 4.5

Remarks
Finish

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)At excess fuel lever operation: EXL (at N = N1) (2)Damper spring setting: DL (3)Injection quantity Q = Q1 or less (at N = N2)
----------
EXL=1+0.5mm N1=250r/min DL=6.5+-0.5mm Q1=10mm3/st N2=1500r/min
----------

0000000901

F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=14.5deg+-5deg b=21deg+-3deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=13.5deg+-5deg b=41.5deg+-5deg

0000001101

N:Normal B:When boosted (1)When cancelled
----------

----------
a=(20deg) b=(30deg) c=(15deg)

Timing setting

(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=17deg
----------
a=(60deg)