101603-4732 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016034732 1156022472


101603-4732 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101603-4732 1016034732
ISUZU 1156022472 1156022472

Service parts 101603-4732 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-4511
3. GOVERNOR 105931-4821
4. SUPPLY PUMP 105220-5560
5. AUTOM. ADVANCE MECHANIS 105644-0370
6. COUPLING PLATE 105661-0611
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105118-4521
11. Nozzle and Holder 1-15300-213-1
12. Open Pre:MPa(Kqf/cm2) 18.1{185}
13. NOZZLE-HOLDER 105038-4001
14. NOZZLE 105017-0400
15. NOZZLE SET

Include in #1:

101603-4732 as INJECTION-PUMP ASSEMBLY

Include in #2:

Cross reference number

ZEXEL 101603-4732 1016034732
ISUZU 1156022472 1156022472


Zexel num
Bosch num
Firm num
Name
101603-4732 
101603-4733 
 
1156022472  ISUZU
INJECTION-PUMP ASSEMBLY
6BG1N *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3.6 3.55 3.65
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-5
deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   11.6
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   70 68.4 71.6
Max. variation between cylinders %   0 -2.5 2.5
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   H
Rack position   9.5+-0.5
Pump speed r/min   275 275 275
Average injection quantity mm3/st.   8.4 7.1 9.7
Max. variation between cylinders %   0 -14 14
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(11.6)
Pump speed r/min   900 900 900
Average injection quantity mm3/st.   70 69 71
Basic   *
Fixing the lever   *
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1+0.7
Pump speed r/min   1400 1400 1400
Average injection quantity mm3/st.   85.7 82.5 88.9
Fixing the lever   *
Injection quantity adjustment_05
Adjusting point   I
Rack position   -
Pump speed r/min   150 150 150
Average injection quantity mm3/st.   84 84 94
Fixing the lever   *
Rack limit   *
Timer adjustment
Pump speed r/min   1200--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   1150
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1300
Advance angle deg.   2 1.5 2.5
Timer adjustment_04
Pump speed r/min   1500
Advance angle deg.   5.5 5 6
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-4732
N:Pump speed R:Rack position (mm) (1)Torque cam stamping: T1 (2)RACK LIMIT
----------
T1=D22
----------

Speed control lever angle

Test data 101603-4732
F:Full speed I:Idle (1)Use the hole at R = aa (2)Stopper bolt set position 'H'
----------
aa=35mm
----------
a=42deg+-5deg b=38deg+-3deg

Stop lever angle

Test data 101603-4732
N:Pump normal S:Stop the pump.
----------

----------
a=25deg+-5deg b=40deg+-5deg

Timing setting

Test data 101603-4732
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=13deg
----------
a=(60deg)




Have questions with 101603-4732?





Group cross 101603-4732 ZEXEL

Isuzu 

 
1156021810 
INJECTION-PUMP ASSEMBLY
6SA1T
 
1156021811 
INJECTION-PUMP ASSEMBLY
6SA1T
 
1156021812 
INJECTION-PUMP ASSEMBLY
6SA1T
 
1156021813 
INJECTION-PUMP ASSEMBLY
6SA1-T
 
1156022081 
INJECTION-PUMP ASSEMBLY
6QA1
 
1156022460 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156022461 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156022462 
INJECTION-PUMP ASSEMBLY
6BG1N
 
1156022470 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156022471 
INJECTION-PUMP ASSEMBLY
6BG1
101603-4732  

101603-4733 
 
1156022472 
INJECTION-PUMP ASSEMBLY
6BG1N
9 400 615 094 
1156022473 
INJECTION-PUMP ASSEMBLY
6BG1-N
 
1156022480 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156022481 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156022482 
INJECTION-PUMP ASSEMBLY
6BG1N
 
1156023100 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156023101 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156023102 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156023103 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156023104 
INJECTION-PUMP ASSEMBLY
6BG1N
 
1156023105 
INJECTION-PUMP ASSEMBLY
6BG1-N
 
1156023106 
INJECTION-PUMP ASSEMBLY
6BG1-N
9 400 615 095 
 
INJECTION-PUMP ASSEMBLY
6BG1-N

Isuzu 

9 400 615 095 
1156023107 
INJECTION-PUMP ASSEMBLY
6BG1-N
 
1156022550 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156022551 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156022552 
INJECTION-PUMP ASSEMBLY
6BG1S
 
1156022553 
INJECTION-PUMP ASSEMBLY
6BG1-S
 
 
INJECTION-PUMP ASSEMBLY
6BG1
 
 
INJECTION-PUMP ASSEMBLY
6BG1S
 
 
INJECTION-PUMP ASSEMBLY
6BG1S
9 400 615 096 
 
INJECTION-PUMP ASSEMBLY
6BG1-S
 
1156023270 
INJECTION-PUMP ASSEMBLY
6BG1
 
1156023271 
INJECTION-PUMP ASSEMBLY
6BG1
F 019 Z20 470 
1156023272 
INJECTION-PUMP ASSEMBLY
6BG1
F 019 Z20 470 
1156023273 
INJECTION-PUMP ASSEMBLY
6BG1
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