101603-2062 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016032062 220204342a


101603-2062 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101603-2062 1016032062
HINO 220204342A 220204342a

Service parts 101603-2062 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5310
3. GOVERNOR 105401-0631
4. SUPPLY PUMP 105210-4351
5. AUTOM. ADVANCE MECHANIS 105614-3660
6. COUPLING PLATE 105662-1280
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6750
11. Nozzle and Holder 23600-2490A
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4440
14. NOZZLE 105015-9220
15. NOZZLE SET

Include in #1:

101603-2062 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101603-2062 1016032062
HINO 220204342A 220204342a


Zexel num
Bosch num
Firm num
Name
101603-2062 
101603-2063 
 
220204342A  HINO
INJECTION-PUMP ASSEMBLY
H07C-T * K 14BF PE6AD PE

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.8 4.77 4.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   10.9
Pump speed r/min   1100 1100 1100
Average injection quantity mm3/st.   99 97.5 100.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Boost pressure kPa   34.7 34.7
Boost pressure mmHg   260 260
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.3+-0.5
Pump speed r/min   495 495 495
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Injection quantity adjustment_03
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   130 130 140
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Rack limit   *
Boost compensator adjustment
Pump speed r/min   500 500 500
Rack position   11.3
Boost pressure kPa   13.3 10.6 16
Boost pressure mmHg   100 80 120
Boost compensator adjustment_02
Pump speed r/min   500 500 500
Rack position   12
Boost pressure kPa   21.3 21.3 21.3
Boost pressure mmHg   160 160 160
Timer adjustment
Pump speed r/min   (N1+50)- -
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   N1
Advance angle deg.   0.5
Remarks
Measure the actual speed.
 
Timer adjustment_03
Pump speed r/min   -
Advance angle deg.   2 1.5 2.5
Remarks
Measure the actual speed, stop
 

Test data Ex:

Governor adjustment

Test data 101603-2062
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)RACK LIMIT (4)Set idle sub-spring (5)Boost compensator stroke (6)Rack difference between N = N1 and N = N2 (7)Main spring setting
----------
K=10 N1=1100r/min N2=500r/min
----------

Speed control lever angle

Test data 101603-2062
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=5deg+-5deg b=23deg+-5deg

Stop lever angle

Test data 101603-2062
N:Pump normal S:Stop the pump. (1)Speed = aa, rack position = bb (sealed at shipping)
----------
aa=0r/min bb=1-0.2mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

Test data 101603-2062
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 101603-2062?





Group cross 101603-2062 ZEXEL

Hino 

F 01G 09U 03E 
220204100A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 615 033 
220204101A 
INJECTION-PUMP ASSEMBLY
H07C-T
F 019 Z10 501 
220008060A 
INJECTION-PUMP ASSEMBLY
H07D
F 01G 09U 03F 
220008061A 
INJECTION-PUMP ASSEMBLY
H07D
9 400 610 635 
220008061B 
INJECTION-PUMP ASSEMBLY
H07D
 
220008070A 
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W06E
9 400 615 034 
220008070B 
INJECTION-PUMP ASSEMBLY
W06E
 
220204120A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220204120B 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220204121A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220204122A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 612 919 
220204122B 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 615 035 
220204150A 
INJECTION-PUMP ASSEMBLY
W06D
F 019 Z10 360 
220204190A 
INJECTION-PUMP ASSEMBLY
H07C-T
F 019 Z10 361 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 615 036 
220204191A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220204340A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220204341A 
INJECTION-PUMP ASSEMBLY
H07C-T
101603-2062  

101603-2063 
 
220204342A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 610 636 
220204343A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 615 037 
220801640A 
INJECTION-PUMP ASSEMBLY
H07C
9 400 615 038 
220004182A 
INJECTION-PUMP ASSEMBLY
H07C
 
 
INJECTION-PUMP ASSEMBLY
 
 
INJECTION-PUMP ASSEMBLY

Hino 

9 400 615 039 
220204400A 
INJECTION-PUMP ASSEMBLY
H07C-T
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