101603-2030 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016032030 220204120a


101603-2030 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101603-2030 1016032030
HINO 220204120A 220204120a

Service parts 101603-2030 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-5200
3. GOVERNOR 105401-0580
4. SUPPLY PUMP 105210-4351
5. AUTOM. ADVANCE MECHANIS 105614-3530
6. COUPLING PLATE 105662-1280
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6750
11. Nozzle and Holder 23600-2490A
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105030-4440
14. NOZZLE 105015-9220
15. NOZZLE SET

Include in #1:

101603-2030 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101603-2030 1016032030
HINO 220204120A 220204120a


Zexel num
Bosch num
Firm num
Name
101603-2030 
101603-2031 
 
220204120A  HINO
INJECTION-PUMP ASSEMBLY
H07C-T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   134424-0920
Overflow valve opening pressure kPa   162 147 177
Overflow valve opening pressure kgf/cm2   1.65 1.5 1.8
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   4.8 4.77 4.83
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.75 60.25
Difference between angles 2
Cyl.1-2
deg.   120 119.75 120.25
Difference between angles 3
Cal 1-6
deg.   180 179.75 180.25
Difference between angles 4
Cal 1-3
deg.   240 239.75 240.25
Difference between angles 5
Cal 1-5
deg.   300 299.75 300.25
Injection quantity adjustment
Adjusting point   A
Rack position   11.5
Pump speed r/min   1050 1050 1050
Average injection quantity mm3/st.   120 118.5 121.5
Max. variation between cylinders %   0 -3.5 3.5
Basic   *
Fixing the lever   *
Boost pressure kPa   35.3 35.3
Boost pressure mmHg   265 265
Injection quantity adjustment_02
Adjusting point   -
Rack position   6.3
Pump speed r/min   400 400 400
Average injection quantity mm3/st.   10 9 11
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.
 
Boost compensator adjustment
Pump speed r/min   725 725 725
Rack position   10.3
Boost pressure kPa   8.7 6 11.4
Boost pressure mmHg   65 45 85
Boost compensator adjustment_02
Pump speed r/min   725 725 725
Rack position   R1(11.5)
Boost pressure kPa   22 15.3 28.7
Boost pressure mmHg   165 115 215
Timer adjustment
Pump speed r/min   850--
Advance angle deg.   0 0 0
Remarks
Start
 
Timer adjustment_02
Pump speed r/min   800
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1050
Advance angle deg.   2 1.5 2.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-2030
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Boost compensator stroke (5)Main spring setting
----------
K=18
----------

Speed control lever angle

Test data 101603-2030
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=16deg+-5deg b=27deg+-5deg

Stop lever angle

Test data 101603-2030
N:Pump normal S:Stop the pump. (1)Speed = aa, rack position = bb (sealed at shipping)
----------
aa=0r/min bb=1-0.5mm
----------
a=21deg+-5deg b=(55deg)

Timing setting

Test data 101603-2030
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)- (4)-
----------

----------
a=(50deg)




Have questions with 101603-2030?





Group cross 101603-2030 ZEXEL

Hino 

101603-2030  

101603-2031 
 
220204120A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220204120B 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220204121A 
INJECTION-PUMP ASSEMBLY
H07C-T
 
220204122A 
INJECTION-PUMP ASSEMBLY
H07C-T
9 400 612 919 
220204122B 
INJECTION-PUMP ASSEMBLY
H07C-T
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