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101603-1710 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016031710 me035750


101603-1710 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101603-1710 1016031710
MITSUBISHI ME035750 me035750

Cross reference number

ZEXEL 101603-1710 1016031710
MITSUBISHI ME035750 me035750


Zexel num
Bosch num
Firm num
Name
101603-1710 
 
ME035750  MITSUBISHI
INJECTION-PUMP ASSEMBLY
6D14T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil   ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm) mm   6-2-600
Overflow valve opening pressure kPa   255 221 289
Overflow valve opening pressure kgf/cm2   2.6 2.25 2.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Left   L
Injection timing adjustment
Direction of rotation (viewed from drive side)
Left   L
Injection order   1-5-3-6- 2-4
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Governor side   NO.1
Difference between angles 1
Cal 1-5 deg.   60 59.5 60.5
Difference between angles 2
Cal 1-3 deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6 deg.   180 179.5 180.5
Difference between angles 4
Cyl.1-2 deg.   240 239.5 240.5
Difference between angles 5
Cal 1-4 deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   -
Rack position   12.5
Pump speed r/min   850 850 850
Each cylinder's injection qty mm3/st.   88 85.8 90.2
Basic   *
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   8.2+-0.5
Pump speed r/min   275 275 275
Each cylinder's injection qty mm3/st.   10.5 9 12
Fixing the rack   *
Standard for adjustment of the maximum variation between cylinders   *
Injection quantity adjustment_03
Adjusting point   A
Rack position   R1(12.5)
Pump speed r/min   850 850 850
Average injection quantity mm3/st.   88 87 89
Fixing the lever   *
Boost pressure kPa   55.3 55.3
Boost pressure mmHg   415 415
Injection quantity adjustment_04
Adjusting point   B
Rack position   R1(12.5)
Pump speed r/min   1500 1500 1500
Average injection quantity mm3/st.   85 81.6 88.4
Difference in delivery mm3/st.   6.8 6.8 6.8
Fixing the lever   *
Boost pressure kPa   55.3 55.3
Boost pressure mmHg   415 415
Injection quantity adjustment_05
Adjusting point   D
Rack position   11.5
Pump speed r/min   600 600 600
Average injection quantity mm3/st.   67 66 68
Fixing the lever   *
Boost pressure kPa   28.7 28.7 28.7
Boost pressure mmHg   215 215 215
Injection quantity adjustment_06
Adjusting point   E
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   90 70 110
Fixing the lever   *
Boost pressure kPa   0 0 0
Boost pressure mmHg   0 0 0
Boost compensator adjustment
Pump speed r/min   650 650 650
Rack position   11
Boost pressure kPa   22 22 22
Boost pressure mmHg   165 165 165
Boost compensator adjustment_02
Pump speed r/min   650 650 650
Rack position   11.5
Boost pressure kPa   28.7 27.4 30
Boost pressure mmHg   215 205 225
Boost compensator adjustment_03
Pump speed r/min   650 650 650
Rack position   12.5
Boost pressure kPa   42 35.3 48.7
Boost pressure mmHg   315 265 365
Timer adjustment
Pump speed r/min   1190--
Advance angle deg.   0 0 0
Remarks
Start  
Timer adjustment_02
Pump speed r/min   1140
Advance angle deg.   0.5
Timer adjustment_03
Pump speed r/min   1300
Advance angle deg.   2 1.5 2.5
Timer adjustment_04
Pump speed r/min   1400
Advance angle deg.   3.5 3 4
Remarks
Finish  

Test data Ex:

Governor adjustment

Test data 101603-1710
N:Pump speed R:Rack position (mm) (1)Beginning of damper spring operation: DL (2)Boost compensator stroke
----------
DL=6-0.2mm
----------

0000000901

Test data 101603-1710
F:Full load I:Idle (1)Stopper bolt setting
----------

----------
a=4.5deg+-5deg b=35deg+-3deg

Stop lever angle

Test data 101603-1710
N:Pump normal S:Stop the pump.
----------

----------
a=0deg+-5deg b=41.5deg+-5deg

Timing setting

Test data 101603-1710
(1)Pump vertical direction (2)Position of timer's tooth at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(1deg)




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