101603-0930 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016030930 1156018040


101603-0930 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101603-0930 1016030930
ISUZU 1156018040 1156018040

Cross reference number

ZEXEL 101603-0930 1016030930
ISUZU 1156018040 1156018040


Zexel num
Bosch num
Firm num
Name
101603-0930 
101603-0931 
 
1156018040  ISUZU
INJECTION-PUMP ASSEMBLY
6QA1 *

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve   131424-0220
Overflow valve opening pressure kPa   147 113 181
Overflow valve opening pressure kgf/cm2   1.5 1.15 1.85
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3.7 3.65 3.75
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.9
Pump speed r/min   1150 1150 1150
Average injection quantity mm3/st.   106.2 104.2 108.2
Max. variation between cylinders %   0 -4 4
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   11.2
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   108.1 107.1 109.1
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   8.6+-0.5
Pump speed r/min   225 225 225
Average injection quantity mm3/st.   11.5 9.2 13.8
Max. variation between cylinders %   0 -13 13
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   150 150 150
Each cylinder's injection qty mm3/st.   140 140
Fixing the lever   *
Remarks
After startup boost setting
 
Injection quantity adjustment_05
Adjusting point   E
Rack position   9.8
Pump speed r/min   700 700 700
Average injection quantity mm3/st.   73 71 75
Max. variation between cylinders %   0 -2 2
Fixing the lever   *
Remarks
At absolute pressure 61.3 kPa {460 mmHg}
 
Timer adjustment
Pump speed r/min   500
Advance angle deg.   0.3
Timer adjustment_02
Pump speed r/min   600
Advance angle deg.   0.8 0.1 0.8
Timer adjustment_03
Pump speed r/min   700
Advance angle deg.   0.8 0.3 1.3
Timer adjustment_04
Pump speed r/min   900
Advance angle deg.   2 1.5 2.5
Timer adjustment_05
Pump speed r/min   1150
Advance angle deg.   4 3.5 4.5
Remarks
Finish
 

Test data Ex:

Governor adjustment

Test data 101603-0930
N:Pump speed R:Rack position (mm) (1)Damper spring setting: DL (2)Excess fuel setting for starting: SXL (3)Aneroid compensator absolute pressure: P1 (4)Variable speed specification: idling adjustment (5)Main spring setting
----------
DL=6.5+-0.5mm SXL=12.1+-0.1mm P1=460+-5mmHg
----------

Speed control lever angle

Test data 101603-0930
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(14deg)+-5deg b=3deg+-5deg

0000000901

Test data 101603-0930
F:Full load I:Idle (1)Attach the return spring to the upper hole and adjust. (2)Stopper bolt setting
----------

----------
a=21deg+-3deg b=30deg+-5deg

Stop lever angle

Test data 101603-0930
N:Pump normal S:Stop the pump.
----------

----------
a=65.5deg+-5deg b=71deg+-5deg

0000001501 ACS

Test data 101603-0930
(A) Set screw (B) Push rod 1 1. Aneroid compensator unit adjustment (1)Screw in (A) to obtain L1. 2. Adjustment following governor installation (1)Set the speed of the pump to N1 r/min and fix the control lever at the full set position. (2)Screw in the aneroid compensator to obtain the performance shown in the graph above.
----------
N1=700r/min L1=(0.1~0.5)mm
----------
R1=11.2mm R2=9.8mm P1=(90.6)kPa((680)mmHg) P2=61.3+-0.7kPa(460+-5mmHg) Q1=108.1+-1cm3/1000st Q2=(73)+-1cm3/1000st

Timing setting

Test data 101603-0930
(1)Pump vertical direction (2)Position of timer's threaded hole at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=17deg
----------
a=(60deg)




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Group cross 101603-0930 ZEXEL

Isuzu 

 
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101603-0930  

101603-0931 
 
1156018040 
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