101602-9900 ZEXEL 9 400 614 989 BOSCH INJECTION-PUMP ASSEMBLY 9400614989 1016029900 16712z5507


101602-9900 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

BOSCH 9 400 614 989 9400614989
ZEXEL 101602-9900 1016029900
NISSAN-DIESEL 16712Z5507 16712z5507

Service parts 101602-9900 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101061-9430
3. GOVERNOR 105400-5430
4. SUPPLY PUMP 105220-7050
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE
7. COUPLING PLATE 156637-9820
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105101-6190
11. Nozzle and Holder
12. Open Pre:MPa(Kqf/cm2) 22.6(230)
13. NOZZLE-HOLDER 105031-4520
14. NOZZLE 105015-5170
15. NOZZLE SET

Include in #1:

101602-9900 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 614 989 9400614989
ZEXEL 101602-9900 1016029900
NISSAN-DIESEL 16712Z5507 16712z5507


Zexel num
Bosch num
Firm num
Name
101602-9900 
9 400 614 989 
16712Z5507  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
FD6 * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   3 2.95 3.05
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   9
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   45.2 43.6 46.8
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   C
Rack position   7.5+-0.5
Pump speed r/min   300 300 300
Average injection quantity mm3/st.   10 8.2 11.8
Max. variation between cylinders %   0 -12 12
Fixing the rack   *

Test data Ex:

Governor adjustment

Test data 101602-9900
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Rack difference between N = N1 and N = N2
----------
K=15 N1=750r/min N2=450r/min
----------

Speed control lever angle

Test data 101602-9900
F:Full speed I:Idle M:Minimum-maximum speed (1)Set the pump speed at aa. (At delivery) (2)Stopper bolt setting (3)Set the pump speed at bb.
----------
aa=900r/min bb=750r/min
----------
a=8deg+-5deg b=21deg+-5deg c=5deg+-5deg

Stop lever angle

Test data 101602-9900
N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

0000001501 GOV FULL LOAD ADJUSTMENT

Test data 101602-9900
Title1:Full load stopper adjustment Title2:Governor set speed LABEL1:Distinguishing LABEL2:Pump speed (r/min) LABEL3:Ave. injection quantity (mm3/st) LABEL4:Max. var. bet. cyl. LABEL5:Remarks LABEL6:Distinguishing LABEL7:Governor set speed (r/min) LABEL8:Remarks (1)Adjustment conditions are the same as those for measuring injection quantity. (2)-
----------

----------
a1=A a2=B r1=750r/min r2=750r/min Q1=48.6+-1.6mm3/st Q2=45.2+-1.6mm3/st c1=+-2% c2=+-2% a3=18 a4=15 r3=900r/min r4=750r/min

Timing setting

Test data 101602-9900
(1)Pump vertical direction (2)Position of gear's standard threaded hole (position of gear mark 'H') at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=19deg
----------
a=(60deg)




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