101602-9861 ZEXEL 9 400 614 987 BOSCH INJECTION-PUMP ASSEMBLY 9400614987 1016029861 16790z5573

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 614 987 9400614987

ZEXEL 101602-9861 1016029861

NISSAN-DIESEL 16790Z5573 16790z5573

Service parts 101602-9861 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101061-9360

3. GOVERNOR 105400-5761

4. SUPPLY PUMP 105220-7060

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE 156637-7520

8. _

9. _

10. NOZZLE AND HOLDER ASSY 105100-7810

11. Nozzle and Holder 16600Z5575

12. Open Pre:MPa(Kqf/cm2) 16.7{170}/21.6{220}

13. NOZZLE-HOLDER 105030-4140

14. NOZZLE 105015-8150

15. NOZZLE SET

Include in #1:

101602-9861 as INJECTION-PUMP ASSEMBLY

Include in #2:

104741-6690 as _

Cross reference number

BOSCH 9 400 614 987 9400614987

ZEXEL 101602-9861 1016029861

NISSAN-DIESEL 16790Z5573 16790z5573

Zexel num

Bosch num

Firm num

Name

101602-9861

9 400 614 987

16790Z5573 NISSAN-DIESEL

INJECTION-PUMP ASSEMBLY
FM6TA06 K 14BF INJECTION PUMP ASSY PE6AD PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 3.6 3.55 3.65

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 9.8

Pump speed r/min 1350 1350 1350

Average injection quantity mm3/st. 112.8 111.8 113.8

Max. variation between cylinders % 0 -4 4

Basic *

Fixing the lever *

Injection quantity adjustment_02

Adjusting point -

Rack position 6.7+-0.5

Pump speed r/min 300 300 300

Average injection quantity mm3/st. 9 7.9 10.1

Max. variation between cylinders % 0 -10 10

Fixing the rack *

Remarks
Adjust only variation between cylinders; adjust governor according to governor specifications.

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Notch fixed: K (2)RACK LIMIT: RAL (3)Set idle sub-spring (4)Main spring setting
----------
K=20 RAL=10.8+-0.1mm
----------

Speed control lever angle

F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(14deg)+-5deg b=(28deg)+-5deg

Stop lever angle

N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

(1)Pump vertical direction (2)Position of gear's standard threaded hole at No 1 cylinder's beginning of injection (position of gear's 'M' mark) (3)B.T.D.C.: aa (4)-
----------
aa=20deg
----------
a=(50deg)