101602-9880 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016029880 1679095014


101602-9880 INJECTION-PUMP ASSEMBLY
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Information injection-pump assembly

ZEXEL 101602-9880 1016029880
NISSAN-DIESEL 1679095014 1679095014

Service parts 101602-9880 INJECTION-PUMP ASSEMBLY:

1. _
2. FUEL INJECTION PUMP 101060-3690
3. GOVERNOR 105400-5750
4. SUPPLY PUMP 105220-5640
5. AUTOM. ADVANCE MECHANIS
6. COUPLING PLATE 105661-0510
7. COUPLING PLATE
8. _
9. _
10. NOZZLE AND HOLDER ASSY 105100-6970
11. Nozzle and Holder 16600-95011
12. Open Pre:MPa(Kqf/cm2) 19.6{200}
13. NOZZLE-HOLDER 105031-4620
14. NOZZLE 105015-6600
15. NOZZLE SET

Include in #1:

101602-9880 as INJECTION-PUMP ASSEMBLY

Cross reference number

ZEXEL 101602-9880 1016029880
NISSAN-DIESEL 1679095014 1679095014


Zexel num
Bosch num
Firm num
Name
101602-9880 
101602-9881 
 
1679095014  NISSAN-DIESEL
INJECTION-PUMP ASSEMBLY
NE6T * K

Calibration Data:

Adjustment conditions
Test oil
1404 Test oil
  ISO4113 or {SAEJ967d}
Test oil temperature degC   40 40 45
Nozzle and nozzle holder   105780-8140
Bosch type code   EF8511/9A
Nozzle   105780-0000
Bosch type code   DN12SD12T
Nozzle holder   105780-2080
Bosch type code   EF8511/9
Opening pressure MPa   17.2
Opening pressure kgf/cm2   175
Injection pipe
Outer diameter - inner diameter - length (mm)
mm   6-2-600
Overflow valve opening pressure kPa   157 123 191
Overflow valve opening pressure kgf/cm2   1.6 1.25 1.95
Tester oil delivery pressure kPa   157 157 157
Tester oil delivery pressure kgf/cm2   1.6 1.6 1.6
Direction of rotation (viewed from drive side)
Right
  R
Injection timing adjustment
Direction of rotation (viewed from drive side)
Right
  R
Injection order   1-4-2-6- 3-5
Pre-stroke mm   2.75 2.7 2.8
Beginning of injection position
Drive side
  NO.1
Difference between angles 1
Cal 1-4
deg.   60 59.5 60.5
Difference between angles 2
Cyl.1-2
deg.   120 119.5 120.5
Difference between angles 3
Cal 1-6
deg.   180 179.5 180.5
Difference between angles 4
Cal 1-3
deg.   240 239.5 240.5
Difference between angles 5
Cal 1-5
deg.   300 299.5 300.5
Injection quantity adjustment
Adjusting point   A
Rack position   10.9
Pump speed r/min   750 750 750
Average injection quantity mm3/st.   107 105.5 108.5
Max. variation between cylinders %   0 -2 2
Basic   *
Fixing the lever   *
Injection quantity adjustment_02
Adjusting point   B
Rack position   10.1
Pump speed r/min   1125 1125 1125
Average injection quantity mm3/st.   100 97 103
Fixing the rack   *
Injection quantity adjustment_03
Adjusting point   C
Rack position   6.7+-0.5
Pump speed r/min   365 365 365
Average injection quantity mm3/st.   11.8 10.3 13.3
Max. variation between cylinders %   0 -10 10
Fixing the rack   *
Injection quantity adjustment_04
Adjusting point   D
Rack position   -
Pump speed r/min   100 100 100
Average injection quantity mm3/st.   68 68 88
Fixing the lever   *
Rack limit   *

Test data Ex:

Governor adjustment

Test data 101602-9880
N:Pump speed R:Rack position (mm) (1)Target notch: K (2)RACK LIMIT (3)Set idle sub-spring (4)Main spring setting
----------
K=17
----------

Speed control lever angle

Test data 101602-9880
F:Full speed I:Idle (1)Stopper bolt setting
----------

----------
a=(14deg)+-5deg b=(23deg)+-5deg

Stop lever angle

Test data 101602-9880
N:Pump normal S:Stop the pump.
----------

----------
a=26.5deg+-5deg b=53deg+-5deg

Timing setting

Test data 101602-9880
(1)Pump vertical direction (2)Coupling's key groove position at No 1 cylinder's beginning of injection (3)B.T.D.C.: aa (4)-
----------
aa=16deg
----------
a=(30deg)




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