101602-9141 ZEXEL 9 400 610 632 BOSCH INJECTION-PUMP ASSEMBLY 9400610632 1016029141 12665051041

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

BOSCH 9 400 610 632 9400610632

ZEXEL 101602-9141 1016029141

YANMAR 12665051041 12665051041

Service parts 101602-9141 INJECTION-PUMP ASSEMBLY:

1. _

2. FUEL INJECTION PUMP 101060-9131

3. GOVERNOR 105400-3200

4. SUPPLY PUMP 105220-4300

5. AUTOM. ADVANCE MECHANIS

6. COUPLING PLATE

7. COUPLING PLATE

8. _

9. _

10. NOZZLE AND HOLDER ASSY

11. Nozzle and Holder

12. Open Pre:MPa(Kqf/cm2)

13. NOZZLE-HOLDER

14. NOZZLE

15. NOZZLE SET

Include in #1:

101402-4030 as _

101602-9141 as INJECTION-PUMP ASSEMBLY

Cross reference number

BOSCH 9 400 610 632 9400610632

ZEXEL 101602-9141 1016029141

YANMAR 12665051041 12665051041

Zexel num

Bosch num

Firm num

Name

101602-9141

9 400 610 632

12665051041 YANMAR

INJECTION-PUMP ASSEMBLY
6HAL K 14BE INJECTION PUMP ASSY PE6A PE

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 132424-0620

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.7 2.65 2.75

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.7

Pump speed r/min 900 900 900

Each cylinder's injection qty mm3/st. 121 118.6 123.4

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.5+-0.5

Pump speed r/min 250 250 250

Each cylinder's injection qty mm3/st. 15 13.5 16.5

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)Tolerance for racks not indicated: +-0.05mm. (3)Set idle sub-spring (4)Confirm that the rack is pulled back to R = R1 or less at solenoid operation (N = N1).
----------
K=13 R1=5.5mm N1=700r/min
----------

Speed control lever angle

F:Full speed I:Idle (1)Set the pump speed at aa. ( At delivery ) (2)Set the pump speed at bb. (3)Stopper bolt setting
----------
aa=900r/min bb=750r/min
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a=20deg+-5deg b=28deg+-5deg c=7deg+-5deg