101602-9130 ZEXEL INJECTION-PUMP ASSEMBLY Calibration Data 1016029130 12665051030

Information Cross number Calibration Data Calibration Data Ex

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Information injection-pump assembly

ZEXEL 101602-9130 1016029130

YANMAR 12665051030 12665051030

Cross reference number

ZEXEL 101602-9130 1016029130

YANMAR 12665051030 12665051030

Zexel num

Bosch num

Firm num

Name

101602-9130
101602-9131

12665051030 YANMAR

INJECTION-PUMP ASSEMBLY
6HAL *

Calibration Data:

Adjustment conditions

Test oil
1404 Test oil ISO4113 or {SAEJ967d}

Test oil temperature degC 40 40 45

Nozzle and nozzle holder 105780-8140

Bosch type code EF8511/9A

Nozzle 105780-0000

Bosch type code DN12SD12T

Nozzle holder 105780-2080

Bosch type code EF8511/9

Opening pressure MPa 17.2

Opening pressure kgf/cm2 175

Injection pipe
Outer diameter - inner diameter - length (mm) mm 6-2-600

Overflow valve 131424-1520

Overflow valve opening pressure kPa 157 123 191

Overflow valve opening pressure kgf/cm2 1.6 1.25 1.95

Tester oil delivery pressure kPa 157 157 157

Tester oil delivery pressure kgf/cm2 1.6 1.6 1.6

Direction of rotation (viewed from drive side)
Right R

Injection timing adjustment

Direction of rotation (viewed from drive side)
Right R

Injection order 1-4-2-6- 3-5

Pre-stroke mm 2.7 2.65 2.75

Beginning of injection position
Drive side NO.1

Difference between angles 1
Cal 1-4 deg. 60 59.5 60.5

Difference between angles 2
Cyl.1-2 deg. 120 119.5 120.5

Difference between angles 3
Cal 1-6 deg. 180 179.5 180.5

Difference between angles 4
Cal 1-3 deg. 240 239.5 240.5

Difference between angles 5
Cal 1-5 deg. 300 299.5 300.5

Injection quantity adjustment

Adjusting point A

Rack position 12.7

Pump speed r/min 900 900 900

Each cylinder's injection qty mm3/st. 121 118.6 123.4

Basic *

Fixing the rack *

Injection quantity adjustment_02

Adjusting point B

Rack position 7.5

Pump speed r/min 250 250 250

Each cylinder's injection qty mm3/st. 15 13.5 16.5

Fixing the rack *

Test data Ex:

Governor adjustment

N:Pump speed R:Rack position (mm) (1)Target notch: K (2)At rack cap installation: R1 or more (3)Idle sub spring setting: L1. (4)Full speed setting
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K=5 R1=18mm L1=7.5mm
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Speed control lever angle

I:Idle (1)Set the pump speed at aa (2)Set the pump speed at bb. (3)Set the idle stopper bolt.
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aa=750r/min bb=900r/min
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a=17deg+-5deg b=32deg+-5deg c=7deg+-3deg